Co 20 masana'anta samo asali ba game da nemo mafi ƙasƙanci quote-yana da game da kawar da gazawar maki a high-matsi na'ura mai aiki da karfin ruwa tsarin, oilfield bawuloli, da manufa-m famfo taro. Mun ga masu aiki da yawa sun maye gurbin nozzles na cobalt-20 sau uku a cikin watanni shida - ba saboda kayan ya gaza ba, amma saboda juzu'in juzu'i, rashin daidaituwar yanayin zafi, ko ƙananan porosity da ba a gano ba ya lalata amincin rufewa a ƙarƙashin nauyin hawan keke 350. Abin da ya sa injiniyoyi a dandamali na Tekun Arewa, OEM hydraulic OEMs, da masu haɗa famfo na Amurka yanzu suna ƙayyade abubuwan Co 20 kawai daga masu ba da kaya waɗanda ke sarrafa cikakken sarkar: ƙwararrun T800 ko AMS 5387 billet traceability, simintin saka hannun jari tare da ƙimar ƙarfi mai ƙarfi, matsakaicin axis CNC.0D da aikin ± 5 ± 5. tabbatarwa-ba kawai lissafin tantancewa ba.
Me yasa "Factory Direct" ke Canza Sakamakon Ayyuka-Ba kawai Lokacin Jagoranci ba
Yawancin masu siye suna ɗaukar Co 20 azaman darajar kayayyaki. Ba haka ba ne. Cobalt-20 gami (kamar UNS R30006 ko ASTM F75 kwatankwacin) suna samun juriyar lalacewa daga madaidaicin tarwatsawar carbide - wanda aka samu kawai ta hanyar sarrafa maganin da aka sarrafa tare da saurin kashewa. Lokacin da masu shiga tsakani ke rike da kayan hannu, tarihin zafi ya ɓace. A wurin aikinmu na Qingdao, kowane rukunin Co 20 yana farawa da ingots da aka tabbatar da niƙa, ana juyar da ƙayyadaddun ƙayyadaddun bayanai a lokacin da aka karɓa, kuma suna shigar da simintin gyare-gyare tare da rubutattun farashin tanderu da lokacin jiƙa. Babu ware. Ba mu fitar da ainihin matakan masana'antu ba. Wannan haɗin kai na tsaye yana nufin matsugunin famfo na silinda na piston suna kula da ɗaukar nauyi a cikin 0.012 mm a fadin tsayin 400 mm-ko da bayan kawar da damuwa da niƙa na ƙarshe. Abokan ciniki suna ba da rahoton 40% tsawon rayuwar sabis tare da sassan da aka samo ta hanyar kamfanonin ciniki inda yin simintin gyaran gyare-gyare, injina, da maganin zafi ke faruwa a wurare daban-daban.
Abubuwan Hudu Marasa Tattaunawa don Amintattun Co 20 Abubuwan
Mun gina tsarin mu a kusa da abin da ke kasawa galibi a aikace-aikace na ainihi. Ga abin da muke tilastawa-kuma me yasa:
- Abun Ganewa Zuwa Lamban Zafi: Kowane ɓangaren Co 20 yana ɗauke da ID mai ɗauke da laser da ke da alaƙa da ɗanyen takardar shaidar billet ɗin sa, jefa kuri'a, da rahoton dubawa na ƙarshe. Babu cakudawar tsari. Babu "madaidaicin maki" maye gurbin ba tare da sa hannun injiniya ba.
- CNC Machining Bayan Ƙarshe Zafin Jiyya: Yawancin shaguna suna injin kafin tsufa don adana lokaci. Wannan yana gabatar da saura damuwa. Muna gama duk mahimman fage-fuskokin wurin zama, masu ɗauke da mujallu, bututun ƙarfe-bayan cikakken AMS 2269 yarda. Sakamako: sifili karkatar bayan taro yayin gwajin matsa lamba.
- Tabbatar da Mutunci na Sama-Ba Ƙaunar Ƙarya ba: Ƙimar Ra kaɗai ta rasa lalacewar ƙasa. Muna amfani da interferometry na farin-haske akan saman rufewa da bincike-bincike na SEM akan manyan wuraren sawa kamar winch center shaft rollers. Idan cirewar carbide ya wuce kashi 3% na yanki, an goge sashin - ba a sake yin aiki ba.
- Gwajin Aiki Ya Daidaita Zuwa Ƙarshen-Amfani Da Kewayen Layi: Ba a tabbatar da filogin cobalt da tauri kaɗai ba. Muna gwada shi akan ainihin kafofin watsa labarai na ruwa (misali, 30% H₂S emulsion gas mai tsami), sake zagayowar shi sau 10,000 a matsi mai ƙima, sannan bincika hanyoyin micro-leak ta hanyar amfani da siginar helium mass spectrometry.
Inda Masu Kayayyakin Kayayyakin Zamani Suka Faru—Da Abin da Injiniya Ake Bukata
Wasu suna jayayya cewa takaddun shaida na ISO 9001 yana ba da tabbacin ingancin Co 20. Ba ya. Takaddun shaida yana tabbatar da takaddun tsari-ba daidaiton ƙarfe ba. Mun bincika ɗimbin wuraren samar da “certified” inda ɗimbin simintin gyare-gyare na cobalt ya nuna bambancin 12-18% a cikin taurin Rockwell C a cikin wuri guda da aka magance zafi. Me yasa? Rashin daidaituwar yanayin wutar lantarki lokacin tsufa. Maganin mu: tanderu na yanki-biyu tare da sa ido kan matsa lamba na iskar oxygen, tare da taswirar taurin bayan-zafi akan kowane simintin gyaran kafa kafin fara injin.
Wasu suna da'awar "misali" Co 20 lissafi ya wadatar. Amma harsashin famfo ba su tsaya ba - suna shayar da girgizar girgizar ƙasa daga madaidaitan motsi. Madaidaitan zane-zane sun yi watsi da masu ɗaukar nauyi masu ƙarfi. Wannan shine dalilin da ya sa muka shigar da haƙarƙarin FEA mai ƙarfi a cikin kowane ƙira na Co 20 na al'ada kuma mun inganta tare da nazarin yanayin girgizawa kafin sakin kayan aiki. Yana ƙara sa'o'i 72 zuwa NPI-amma yana kawar da gazawar filin da ke daure da fashe-fashe na gajiya da ke haifar da resonance.
Zabar Abokin Kamfanin Kamfanin na Co 20: Ma'auni masu aiki
Yi waɗannan tambayoyin kafin yin odar ku ta farko:
- Za ku iya raba taswirar maganin zafi na Co 20 guda uku na ƙarshe-ciki har da ƙimar sanyaya ƙasa 400°C?
- Kuna yin samfurin ƙarfe akan kowane simintin jefa kuri'a-ko kawai ta ASTM A609?
- Menene madaidaicin ƙyallen saman ku don rufe fuska mai aiki a 250°C da mashaya 280?
- Ta yaya kuke tabbatar da kwanciyar hankali bayan zagayowar yanayin zafi 500 tsakanin -20°C da +150°C?
Idan amsoshi ba su da fa'ida, jinkiri, ko ma'auni na gabaɗaya ba tare da mahallin aikace-aikacen ba-yi tafiya. Ƙwarewar Real Co 20 tana nunawa ta musamman, ba taken ba.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana aiki azaman abokin aikin masana'anta na Co 20 - ba mai siyarwa ba. Muna haɓaka mafita inda kimiyyar kayan aiki ta haɗu da aikin injiniya. Wannan yana nufin tabbatar da kiran GD&T game da ƙaƙƙarfan ƙaƙƙarfan taro, ba da shawara kan madadin makin cobalt-nickel lokacin da farashin T800 ya wuce kasafin kuɗi ba tare da samun fa'idar aiki ba, da kuma riƙe kayan albarkatun ƙasa don maye gurbin gaggawa-ba kawai faɗin lokutan jagora ba. Sakamakon? Ƙananan gazawar filin. Kadan lokacin hutu. Babban amincin tsarin. Wannan shine yadda Co 20 ke motsawa daga ƙayyadaddun kayan layi zuwa fa'ida mai fa'ida.
