Lokacin da injiniyoyi suka bayyana T800 cobalt na tushen gami don matsugunin famfo mai matsananciyar matsa lamba, nozzles na bawul mai mahimmanci, ko na'urar bututun shaft na cibiyar winch, ba su zaɓi wani abu ba - suna zaɓar garantin aiki. Amma samar da ingantattun oda masu yawa na abubuwan haɗin T800 ba game da nemo * kowane * mai kaya ba. Yana da game da haɗin gwiwa tare da masana'anta wanda ya tabbatar da ikonsa na riƙe ± 0.01 mm haƙuri akan simintin simintin gyare-gyare na AMS 5387, kula da cikakkiyar ganowa daga ɗanyen billet zuwa gama ɓangaren, da isar da amincin aiki - ba kawai yarda da juzu'i ba-ƙarƙashin ci gaba da hawan keke na zafi da lalacewa.
Mun ga ƙungiyoyin sayayya da yawa suna jinkirta ayyukan saboda mai siyar da su "T800-shirye" ba zai iya tabbatar da lokacin jiyya na zafi ba, kuskuren fassarar GD&T akan zane-zanen famfo na piston, ko maye gurbin samfuran cobalt-nickel da ba a tantance ba don saduwa da ranar ƙarshe. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., waɗancan gazawar ba ta zahiri ba ce. Su ne dalilin mu Kamfanin T800 a Qingdao yana aiki a ƙarƙashin ka'idojin da suka dace da ISO inda kowane simintin T800 ya sami tabbaci na ƙarfe mai zaman kansa guda uku kafin a fara mashin ɗin - kuma me yasa muka ƙi kashi 12.7% na shigowar gami da T800 a yayin dubawa mai shigowa kaɗai.
Me ya raba wannan Kamfanin T800 daga masu samar da ƙarfe na gaba ɗaya shine haɗin kai tsaye da aka samo asali a cikin horon aikace-aikacen. Yawancin dillalai suna fitar da simintin gyare-gyare, injina, da gamawa a cikin shaguna daban-daban guda uku-kowane yana gabatar da ƙananan bambance-bambance a cikin tsarin hatsi, saura damuwa, da amincin saman. QINGDAO QIANGSENYUAN ta mallaki dukkan sarkar: simintin saka hannun jari na hadaddun geometries T800 (ciki har da nozzles marasa daidaituwa da matosai), injin CNC guda biyar na sassa masu taurare har zuwa Ra 0.4 µm, da injin-zafi-biyar tsufa hawan keke wanda aka daidaita musamman don kwanciyar hankali na AMS 5.7me. Lokacin da OEM na'ura mai aiki da karfin ruwa na Turai yana buƙatar jikin bawul ɗin matsa lamba 420 tare da haɗaɗɗun tashoshi masu sanyaya da HRC 42-46 tauri a saman saman ƙasa, wurare biyu ne kawai a duk duniya suka wuce gwajin samfuran lalata. Wannan masana'anta na Co T800 ɗaya ce - kuma an isar da ita akan jadawalin ba tare da NCRs ba.
Some might argue that dedicated superalloy specialists are overkill for medium-volume orders. Amma abin da ya faru a duniya ya nuna akasin haka. Wani magini na filayen mai na kudu maso gabashin Asiya ya taɓa samo tushe na famfo T800 daga ginin mai rahusa yana da'awar "daidaitaccen abun da ke ciki." A cikin watanni 8, kashi 37% sun nuna fashewar tsaka-tsakin tsaka-tsaki a haɗin gwiwar walda na flange. Tushen dalili? Rarraba carbon da ba a sarrafa shi ba yayin ƙarfafawa - ba a iya gano shi ta daidaitaccen PMI amma an tabbatar ta hanyar taswirar SEM/EDS. QINGDAO QIANGSENYUAN tana guje wa wannan ta hanyar haɓaka ayyukan narkewa tare da ƙwararrun masu samar da kayan T800, bin diddigin kowane lambar zafi ta hanyar simintin simintin gyare-gyare, da tabbatar da ƙirar ƙirar ƙirar ƙira ta hanyar bincike-bincike na yanki-ba kawai sandunan tensile ba. Wannan ba wuce gona da iri ba ne. Yana hana $2.3M a cikin farashin maye gurbin filin.
Hukunce-hukuncen da suka dace suna farawa da tsabta-ba kasida ba. Idan odar ku ta gaba ta ƙunshi abubuwan haɗin gwal na T800, yi waɗannan tambayoyi huɗu kafin sanya hannu kan PO: Shin mai siyarwar yana riƙe da samfuran zahiri na AMS 5387-certified T800 billlets a cikin gida? Za su iya raba rahotannin CMM da ke nuna bambancin matsayi na gaskiya akan sifofin da aka zana bayan maganin zafi na ƙarshe? Shin suna yin gwajin ultrasonic bayan-machining akan duk sassan bangon bakin ciki fiye da 8 mm? Kuma mahimmanci - shin suna riƙe cikakkun bayanan sinadarai da tarihin zafi a kowace lamba, ana samun dama cikin sa'o'i 48 na buƙata? Kadan suke yi. Wannan Kamfanin T800 yana aikata-kuma yana rubuta kowane mataki akan tsingtaocnc.com, inda ƙungiyoyin injiniya suka tabbatar da iyawar bayanan aiki kafin a fara ambato.
