Lokacin da kuka ji ‘simintin yashi mai ɗorewa,’ yawancin masu hankali suna tsalle kai tsaye zuwa yashin sake amfani da su. Wannan wani bangare ne na shi, amma idan kun yi amfani da kowane lokaci a kan bene mai tushe, kun san amsar ce ta matakin sama. Tattaunawar ta ainihi ta fi muni, ƙarin fasaha, kuma ta dogara kan ko matakan ƙarni na iya daidaitawa da gaske ba tare da rasa ruhin tattalin arzikinsu ba. Ba wai kawai game da zama kore don ƙasidar ba; yana da game da rayuwa a kasuwa wanda ya fara farashi a sharar gida da makamashi. Bari mu bincika inda wuraren matsa lamba suke da abin da ainihin ke motsa allura.
Bayan Sand Reclaimer: Makamashi da Mold
Mai sakewa yana samun ɗaukaka duka. Tabbas, sake amfani da kashi 90-95% na yashin ku shine tushe-yana rage farashin cikar ƙasa da cin albarkatun ƙasa sosai. Amma sawun makamashi na yin mold ɗin kansa shine mafi shuru, babban dabba. Ana bushewar waɗannan manyan yumbu masu ɗaure? Manyan murhun gas. Ana warkar da yashin da aka ɗaure da resin? Haɓaka halayen haɓaka suna taimakawa, amma farkon sinadari mai ɗaure da kashe gas, shine inda littafan muhalli ke samun rikitarwa. Na ga shagunan suna mai da hankali kan laser-mayar da hankali kan ƙimar dawo da yashi yayin da yawan iskar gas ɗin su na kowane tan na simintin ya kasance da taurin kai. Ribar ɗorewa ta kasance wani yanki ne kawai, yanayin al'ada na haɓaka ma'auni ɗaya da ake iya gani yayin watsi da farashi na tsari.
Wannan shine inda sabbin abubuwa a cikin tsarin ɗaure ke samun ban sha'awa, amma ba koyaushe suna cin nasara ba. Mun gwada guduro mai ƙarancin kamshi a ƴan shekarun baya, wanda aka zayyana a matsayin madadin kore. Ya rage warin da ke ƙasa, wanda ya kasance nasara ga yanayin ma'aikata. Amma rayuwar benci ya fi guntu, kuma abubuwan shakeout sun kasance mafi muni, wanda ke haifar da ƙarin tsabtace injin daga baya-wanda ke nufin ƙarin amfani da makamashi da yuwuwar lalacewa ga sassan bakin ciki. Kasuwancin ba shi da daraja don ainihin aikin mu. Ya koya mani cewa ɗorewar bidi'a dole ne ta yi aiki gabaɗaya; inganta bangare daya ba zai iya wulakanta wasu uku ba.
Tafiya ta mold baya ƙarewa a zubewa. Yi la'akari da sutura, fenti da aka yi amfani da shi a cikin rami na mold. Tufafin tushen zircon na al'ada yana buƙatar sintering mai zafi don mannewa da kyau. Yanzu, wasu R&D suna shiga cikin tushen ruwa, hanyoyin magance ƙananan zafin jiki. Kama? Dole ne su yi tsayin daka da matsananciyar zafi na narkakken ƙarfe ba tare da bawon ko haifar da lahani na iskar gas ba. Mai kawo kaya kamar Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), tare da zurfin bayanan su a ciki harsashi mold simintin gyaran kafa kuma zuba jari, ya fahimci wannan ma'auni sosai. Ayyukan su tare da ƙwanƙwasa ƙwanƙwasa yana nufin rufin mutuncin ba zai yuwu ba. Duk wani matsawa zuwa tsarin shafa mai ɗorewa dole ne ya fara ƙaddamar da gwajin lahani-ƙarfe mai ɗorewa shine babban nau'in sharar gida.
Ma'auni na Alloy: Haɗin Sourcing da Scrap
Dorewa ba ta iyakance ga yashi ba. Shagon narkewa shine zuciyar kuzari da kwararar kayan. Ƙarin abubuwan da aka samo asali suna duban abubuwan da ake caji, suna ƙara yawan adadin dawowar gida (ƙofofin, masu tashi, tarkacen simintin gyare-gyare) da tarkacen waje a hankali. Dabarar ita ce kiyaye ilimin kimiyya, musamman ga musamman gami kamar na nickel ko na cobalt. Lalacewa ita ce abokan gaba. Ba za ku iya jefa duk wani tsohon juzu'i na bakin ciki ba a cikin narke don ɓangaren bawul mai inganci.
Muna da aikin da ke niyya don haɗin abun ciki da aka sake fa'ida 70% akan rukunin gidajen ƙarfe na ductile. Samar da daidaito, guntun da aka gano ya kasance ciwon kai na dabaru, kuma bambance-bambancen abubuwan gano abubuwa kamar titanium ko jan karfe yana nufin ma'aikacin ƙarfe namu yana daidaita inoculant koyaushe. Ya yi aiki, amma gefen ya fi sirara saboda ƙarin binciken dakin gwaje-gwaje da tsauraran tsarin sarrafa da ake buƙata. Samfurin mai dorewa ya fi tsada don yin, yana ƙalubalantar yanayin kasuwanci. Wannan shine ainihin niƙa: yin rufaffiyar madauki abu yana gudana ta hanyar tattalin arziki, ba kawai mai yuwuwa ta hanyar fasaha ba.
Wannan shine inda haɗin gwiwa na dogon lokaci a cikin sarkar samarwa ya shafi. Hanyar kamfani don kula da kayan aiki ya zama wani ɓangare na samfurinsa. Lokacin da kuka kalli kamfani kamar QSY (zaku iya samun takamaiman ƙarfin su a https://www.tsingtaocnc.com), Aikinsu na shekaru 30 yana nuna cewa sun yi ta zagaya da waɗannan zagayowar kayan aiki akai-akai. Aiki tare da baƙin ƙarfe, ƙarfe, bakin karfe, da wa] annan allunan na musamman masu banƙyama, da alama sun gina tashoshi masu ƙarfi don ƙaƙƙarfan tarkace, wanda shine nau'i na dorewar masana'antu wanda ba zai taba samun saki ba.
Inuwar Dijital da Ingantaccen Tsari
Anan ga yanayin da ke ƙasa da sabbin kayan aiki da ƙari game da bayanai: kwaikwayo da sarrafa tsarin dijital. Zuba software na kwaikwaiyo ya kasance a kusa, amma yanzu yana haɓaka tare da bayanan firikwensin lokaci. Makasudin? Yin simintin gyare-gyare na farko-lokaci. Kowane simintin gyare-gyaren da aka ƙi ɓarna ne na duk kuzari da kayan da suka shiga cikin yashi, ƙura, narkewa, da zubowa. Na ga simulation yana yanke ƙimar lahani da 30% akan hadaddun geometries, wanda babban nasara ce mai dorewa, kodayake ta kai tsaye.
Amma aiwatarwa ba toshe-da-wasa ba ne. Kuna buƙatar mutanen da za su iya fassara sakamakon simintin kuma su fassara su zuwa gyare-gyaren tsarin ƙirar ƙira ko gating. Mun taɓa kwaikwayi wani sashe da kyau, kawai don ya gaza saboda ƙirar yashi da aka ɗauka bai yi daidai da ainihin sashe na mai samar da mu a wannan makon ba. Kayan aikin dijital yana da kyau kawai kamar bayanan zahiri da ake ciyar da shi. Yana tilasta ƙarin kulawar da'a akan duk abincin da ake ci na ɗanyen ku, wanda kuma, ya sake komawa ga tunanin tsarin.
Wannan zaren dijital yana ƙara zuwa injina. Tun da QSY kuma yana bayarwa Injin CNC, hanyar haɗin ɗorewa tana cikin simintin simintin-tallafi kusa. Idan simintin ku ya fi kusa da girma na ƙarshe, kuna cire ƙarancin kayan aiki yayin aikin injiniya. Wannan yana nufin ƙarancin kuzarin da ake kashewa akan yankan, ƙarancin lalacewa na kayan aiki, da ƙarancin ƙarfe don sake sarrafa su. Haɓaka aikin simintin gyaran gyare-gyare don matakin mashin ɗin wani salo ne na rage sharar gida wanda ke faruwa da wuri kafin ɓangaren ya isa shagon injin.
Halin Dan Adam da Isar Haƙuri
Babu wata tattaunawa game da sabbin abubuwa da aka kammala ba tare da mutanen da ke gudanar da layi ba. Ayyuka masu ɗorewa galibi suna buƙatar karya tsoffin halaye. Wani abu mai sauƙi kamar inganta nauyin mai hawan (tafkin karfe wanda ke ciyar da simintin gyaran kafa yayin da yake raguwa) yana buƙatar fasaha da tabbaci. Mai yin gyare-gyaren da ya wuce gona da iri zai iya ƙara ƙarin ƙarfe kawai don ya kasance lafiya, wanda sai ya narke kuma a sake yin fa'ida. Wannan asarar makamashi ce. Koyarwa da ƙarfafa ma'aikatan bene don yin aiki don ƙididdigewa, ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙa'idodin al'ada ne, kuma yana da jinkirin.
Sannan akwai rawar mai zane. Na zauna a tarurruka inda muka kalubalanci zane na abokin ciniki. Wani wuri mara mahimmanci yana da na'urar gama kira. Mun tambayi ko wani simintin simintin gyare-gyare zai yi, yana jayayya zai kawar da matakin mashin. Wani lokaci sukan yarda, wani lokacin ba sa, suna ambaton taro ko ƙa'idodin kwaskwarima. Amma duk lokacin da tattaunawar ta yi nasara, raguwa ce kai tsaye ga kuzari da amfani da sanyaya. Dorewa anan shine game da ƙayyadaddun tambayoyi, ba wai kawai bin su a makance ba. Yana buƙatar masana'antun su zama masu tuntuɓar juna, don fahimtar aikin ɓangaren da zurfi-ƙarfin ƙwararrun ƴan wasa waɗanda ke sarrafa duka simintin gyare-gyare da ƙarewa.
Wannan yana da alaƙa zuwa wani yanayin dabara: ƙira don sake yin simintin yashi. Shekaru da yawa, turawa shine don canzawa zuwa mafi girma daidaitattun matakai kamar simintin saka hannun jari ko ma ƙirƙira don rage nauyi. Amma tare da ingantattun simintin gyare-gyare da sarrafa tsari, simintin yashi yana fafatawa don girma, ingantattun abubuwan da aka gyara. Ƙarfinsa don ƙirƙirar hadaddun cavities na ciki a cikin yanki ɗaya na iya rage ƙidayar sashi da haɗuwa, wanda shine babban fa'ida mai dorewa. Yana da game da yin amfani da tsarin da ya dace don aikin, ba mafi kyawun fasaha na fasaha ba.
Hukuncin: Ƙaruwa, Haɗe-haɗe, da Rashin Ciki
Don haka, shin, akwai ɗorewar ingantattun abubuwan haɓakawa a cikin simintin yashi? Lallai. Amma ba kasafai suke yin juyin juya hali ba. Suna haɓakawa: ɗan ɗaure mafi kyawun ɗauri, ingantaccen rufin tanderu, ƙirar ƙira mafi wayo da software ke taimakawa, mafi girman kaso na tabbataccen tarkace a cikin cajin. An haɗa waɗanda suka fi tasiri - suna la'akari da dukan tafiya daga yashi zuwa ɓangaren da aka gama.
Ayyukan kamfanonin da aka kafa a cikin wannan sararin samaniya suna fada. M kamar QSY, ta hanyar sadaukarwa harsashi mold simintin gyaran kafa, zuba jari, yashi simintin gyare-gyare, kuma Injin CNC ƙarƙashin rufin ɗaya, an sanya shi don haɓaka don dorewa a cikin dukkan sarkar masana'anta. Za su iya yin zaɓi game da wane tsari ya fi dacewa da kayan aiki ga wani ɓangaren da aka ba da kuma sarrafa ƙarewa don rage sharar gida. Wannan haɗin gwiwar aiki na iya kasancewa ɗaya daga cikin mafi ƙarfi, duk da haka ba a fayyace ba, ingantattun halaye na dorewa.
A ƙarshe, yanayin ya kasance zuwa mafi hankali, sanin bayanai, da kuma alhaki na kayan aiki na tsohuwar sana'a. Ba game da buga alamar 'kore' a kansa ba. Yana da game da aiki mai wuyar gaske, mara kyau na zubar da sharar gida a kowane mataki, sanin cewa makamashi da kayan aiki na kayan aiki suna da mahimmanci, kuma suna da tsada, don yin hasara. Bidi'a yana cikin tunani kamar fasaha.
