Lokacin da tsarin injin ku yana buƙatar bawul ɗin matsa lamba wanda ke riƙe da ± 0.01 mm haƙuri a ƙarƙashin mashaya 350, ko taron famfo ɗin ku na teku yana buƙatar bututun ƙarfe-alloy wanda ke tsayayya da galling a 650°C-madaidaicin masu ba da kaya suna shakkar. Kuna buƙatar a madaidaicin simintin gyaran kafa & machining factory an gina shi ba don ƙarar ba, amma don tabbataccen girman girman girma, daidaiton ƙarfe, da sarrafa tsarin sifiri.
Abubuwan da aka bayar na QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana aiki da irin wannan kayan aiki-a Qingdao, China, ba a matsayin wakili na kasuwanci ko kantin kwangila ba, amma a matsayin abokin aikin injiniya tare da cikakken haɗin kai: daga AMS 5387 cobalt alloy billet takardar shaida zuwa gwajin GD&T na ƙarshe na CMM akan ƙaƙƙarfan gidaje na famfo piston. Mun ga abokan ciniki sun yi hasarar makonni uku-da $28,000 a cikin jigilar jigilar iska mai sauri-saboda “madaidaicin” katafaren gini ya tsallake tabbatar da ingantaccen tsarin kere kere kafin yin injin. Shi ya sa muke fara kowane aiki da rajistan ayyukan gano abubuwa, ba kawai rahotannin gwajin niƙa ba.
Inda Matsakaicin Simintin Ɗaukaka Ya Haɗu da Injin Aiki-Ba Tsari Na Gaba ɗaya kawai ba
Yawancin masana'antu suna ɗaukar simintin gyare-gyare da injina na CNC a matsayin jerin abubuwan hannu. A QINGDAO QIANGSENYUAN, an tsara su tare. Ɗauki T800 cobalt-based winch center shaft roller don motocin injiniya: ɗigon yashi tare da ƙimar sanyaya mai sarrafawa don guje wa rarrabuwa na dendritic, sannan a yi amfani da mashin ɗin * kafin * magani mai zafi don sauƙaƙa saura damuwa-ba bayan haka ba. Me yasa? Domin mun auna har zuwa 0.12 mm murdiya a bayan-HT jujjuya irin wannan geometries lokacin da injin ya yi latti. An kulle jerin tsarin mu a cikin umarnin aiki masu alaƙa da AS9100-ba a daidaita su a kowane tsari ba.
Wannan haɗin kai yana ba da sakamako guda uku masu iya aunawa: Na farko, mutuncin saman yana tsayawa a cikin mujallu masu mahimmanci-babu ƙananan ƙananan ƙananan ƙananan ƙananan ƙananan ƙananan ƙananan ƙananan ƙananan ƙananan ƙima daga cire hannun jari. Na biyu, kwanciyar hankali na girma yana haɓaka da 40% a duk lokacin hawan keke (an gwada ta ASTM E220). Na uku, lokacin jagora ya ragu da 22% akan matsakaicin matsakaicin oda saboda ana ƙera muryoyin simintin gyare-gyare don dacewa da hanyoyin kayan aiki na ƙarshe-ba juriya ba.
Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarfafawa
"We machine superalloys" ya zama ruwan dare akan gidajen yanar gizon masu kaya. Abin da ba kasafai ake samun nasara ba shine an rubuta nasara tare da AMS 5387 a cikin adadin samarwa sama da sassa 120/wata-ba tare da guntuwar abin da aka saka ba ko gogewa> 18% na tafiyar da labarin farko. Mun yi shi tsawon shekaru biyar muna gudu. yaya? Ba tare da kayan aiki mai ban mamaki kaɗai ba, amma tare da haɗaɗɗen sa ido kan lodin sandal, taswirar ruwan sanyi a kowane rami, da gano mai zance na ainihi wanda aka ɗaure don daidaita ƙimar abinci.
Misali: matosai na cobalt da aka yi amfani da su a cikin magudanan bawul na ƙarƙashin teku suna buƙatar taurin HRC 42-46 * da* roughness Ra ≤0.4 µm akan fuskokin rufewa. Daidaitaccen niƙa yana gabatar da fasar damuwa na thermal. Maganin mu? Cryogenic gama-juyawa a -80 ° C ta amfani da kayan aikin lu'u-lu'u na polycrystalline - an tabbatar tare da sassan giciye na SEM da ke nuna babu farar fata. Abokan ciniki suna aiko mana da zane-zane tare da bayanin kula na "wadanda ba daidai ba" - muna ba da amsa a cikin sa'o'i 48 tare da rahoton masana'anta wanda ke nuna abin da radiyo zai buƙaci tallafin EDM, wanda zaren yana buƙatar zaren whirling maimakon tapping, kuma inda daftarin kusurwoyi dole ne su canza daga 0.5 ° zuwa 1.2 ° don guje wa kulle kulle a cikin simintin saka hannun jari.
Ingancin da ke Haɗe-Ba a Duba shi ba
Ba ma yin "QA." Muna gina inganci a cikin kowace kofa. Cobalt-nickel ingots masu shigowa ana yin gwajin kyalkyali * da * gwajin ultrasonic - ba kawai duban gani ba. Kowane saitin CNC ya haɗa da tabbatar da labarin farko akan Zeiss CONTURA G2 CMM, tare da cikakken rahoton GD&T akan ƙayyadaddun ƙayyadaddun ƙayyadaddun abokin ciniki-ba kawai karatun caliper na asali ba. Don simintin ƙarfe da aka nufa don sabis na filin mai, muna gudanar da gwaje-gwajen juzu'i akan kowane zafi, da taswirar tauri a cikin ambulan gabaɗaya-ba kawai samfurin kwasfa ɗaya ba.
- Abubuwan ganowa zuwa ƙasa don narkar da lamba da log ɗin tanderun
- Binciken cikin-tsari a wuraren bincike 3 da aka ayyana-ba kawai kafin- da bayan kammala ba
- Gwajin aiki na ƙarshe: duban ɓarna na matsa lamba don bawuloli, jujjuyawar kusurwa-kwana don taron zare
- Cikakkun rikodi na dijital na shekaru 10+-mai samun dama ga abokan ciniki ta hanyar hanyar sadarwa mai aminci
Me Yasa Injiniyoyin Duniya Suka Keɓance Wannan Kamfani—Ba Wannan Kamfani kaɗai ba
OEMs na Arewacin Amurka sun ƙididdige QINGDAO QIANGSENYUAN don tushen famfo saboda tsarin simintin yashi ɗinmu yana sarrafa bambancin kauri zuwa ± 1.2 mm-har ma akan sigar kilogiram 1,200. Kamfanonin hydraulics na Turai sun dawo don bawul ɗin matsa lamba na ƙarni na biyu bayan ingantacciyar maimaita girman mu sama da watanni 18 na jigilar mako biyu. Masu haɗin ingin teku na kudu maso gabashin Asiya suna amfani da simintin ƙarfe na mu ba don farashi ba, amma saboda ƙa'idar gwajin mu mara lalacewa ta cika buƙatun API RP 2X Level 3-wani abu kaɗan ne na takaddun tushen Asiya a bainar jama'a.
Maganar ƙasa ba "muna yin sassa na al'ada ba." Yana da cewa kowane sashi da aka aika yana ɗauke da shaida-ba alkawuran-na yadda aka yi, gwadawa, da gano shi ba. Lokacin da ƙirar ku ta tura iyakokin ƙarfe ko na geometric, ba kwa buƙatar wani mai siyarwa. Kuna buƙatar a madaidaicin simintin gyaran kafa & machining factory wanda ke ɗaukar zanenku azaman kwangila-ba shawara ba.
