Lokacin da yawancin mutane suka ji 'simintin ƙarfe', suna yin hoton lal ɗin narkakkar karfe da tartsatsin wuta da yawa. Wannan shine ɓangaren wasan kwaikwayo, tabbas, amma yana iya yiwuwa kashi 20% na ainihin yaƙin. Ainihin labarin yana cikin shiru kafin a zub da shi - tsari, ƙirar ƙira, ƙirar gating da kuka ci gaba da yin aikin gabaɗaya. Yi kuskuren wannan, kuma ba kawai kuna kallon tarkace ba; kana kallon rashin fahimta ta asali na yadda karfe ke aiki lokacin da yake da ruwa da kuma fushi. Ba wai kawai yin siffa ba ne; injiniya ne hanyar ƙarfafawa.
Samfurin shine Tsarin Mulki
Na rasa ƙididdiga na ayyukan da suka zo tare da cikakkiyar ƙirar 3D na ɓangaren ƙarshe da sifili na tunanin yadda zan isa wurin. Matsala ta farko ita ce ƙirar ƙira koyaushe. Domin simintin karfe, musamman tare da hadaddun geometries, kuna zabar makamin ku da wuri: simintin yashi don babba, ɓangarorin da ba su da ƙarfi, ko simintin saka hannun jari don waɗancan sassa masu banƙyama, masu bakin bango. Kowannensu yana da nasa harshe na zayyanawa, muryoyi, da layukan rabuwa.
Mun yi aiki a kan gidan famfo sau ɗaya, aikin bakin karfe. Zane na abokin ciniki yana da rami na ciki wanda ba zai iya isa ba. Tushen yashi zai buƙaci haɗaɗɗen babban taro mara yuwuwa. Mun tura su zuwa simintin zuba jari - tsarin ƙirar harsashi. Yana nufin ƙarin farashi na gaba a cikin ƙirar kakin zuma, amma ya kawar da ainihin gaba ɗaya, yana ba da mafi kyawun ƙarewa da daidaiton kaurin bango. Wannan shine nau'in hukunci wanda ke raba mai siyar da kayan aiki da abokin tarayya. Ba game da abin da ya fi sauƙi a gare mu ba; game da wane tsari ne ke haifar da aiki, abin dogaro ga aikace-aikacen.
Wannan shi ne inda gwaninta tare da kewayon kayan ba zai yiwu ba. The shrinkage ga carbon karfe ne daban-daban daga high-alloy ko bakin. Idan kun yi amfani da izini iri ɗaya, kun gama kafin farawa. Na tuna da wani nau'i na lefa makamai a cikin ƙananan ƙarfe mai ƙarancin ƙarfi inda muka sami tsari cikakke, amma tushen (ba mu ba, mai ba da kwangila a lokacin) ya yi amfani da riser da gating da aka ƙera don ƙarin simintin ƙarfe. Sakamakon ya kasance kyakkyawan saitin sassa, kowannensu yana da rami mai raguwa daidai a wurin damuwa mai mahimmanci. Darasi mai tsada don ɗauka cewa ginin ya san kayan ku.
Material Ba Takaddun Takaddun Takaddun Shaida ba ne kawai
Magana akai simintin karfe ba tare da nutsewa cikin maki ba kamar magana ne akan dafa abinci ba tare da ambaton kayan abinci ba. Shekaru 30 a ciki, kuna ganin zagayowar. Kowa yana son bakin karfe 304 ko 316 don juriya na lalata, amma sau da yawa kau da kai cewa beyar ce da za a jefa idan aka kwatanta da karfen carbon. Yana da ɗanɗano, yana sluggish, kuma yana da saurin yagewa idan farashin sanyaya ya ƙare.
Ayyukan da ya fi ban sha'awa, a gaskiya, yana tare da gami na musamman. Alloys na tushen nickel don sabis na zafi mai zafi, ko na tushen cobalt don juriya. Mun yi abubuwa don QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. (QSY) a cikin wannan daula. Dadewa mayar da hankali ga kayan kamar waɗannan yana nufin sun gina ɗakin karatu na ilimi game da yanayin zafi kafin zafi, zub da sauri, da maganin zafi bayan jefar da ba za ku iya google ba. Misali, tare da simintin simintin simintin simintin gyare-gyare na nickel don ɓangaren injin turbine, bambanci tsakanin sake zagayowar tashin hankali da cikakken maganin zafi shine bambanci tsakanin ɓangaren da ke ɗaukar lokaci da wanda ke ɗaukar shekaru goma. Wannan shine ƙimar ɓoye a cikin tsarin abokin tarayya.
Yana da jaraba don tunani mai ƙarfi gami = mafi kyawun sashi. Ba gaskiya bane. Muna da abokin ciniki ya nace a kan wani ƙarfe mai ƙarfi sosai don maƙallan hawa. Ya yi kyau sosai, an ƙera shi da ƙarfi - kayan aiki sun lalace ta cikin rufin. Dole ne mu koma baya, mu yi gardama don ɗan ƙaramin ƙarfi amma nisa mafi ƙarancin mashinable, ƙididdige yawan kuɗin simintin gyare-gyare DA machining. Kashi na ƙarshe ya yi iri ɗaya a filin. Takaddun takarda ba ya ba da labarin duka; duk sarkar masana'anta yayi.
Hannun Hannun: Zama zuwa CNC
Wannan shine lokacin yin-ko-karya da yawancin wuraren samo asali ko kuma shagunan injuna masu tsafta suna fusata. Yin simintin gyare-gyare ba ɓangaren da ya ƙare ba ne. Yadda aka gabatar da shi don injina shine komai. Kuna buƙatar datums. Kuna buƙatar daidaitaccen kayan bango. Kuna buƙatar sanin inda yuwuwar wuraren murdiya suke daga tsarin sanyaya.
Haɗe-haɗen aiki, kamar abin da kuke gani a kamfani da ke sarrafa simintin gyare-gyare da injina a cikin gida, yana da babbar fa'ida. A QSY, alal misali, ƙungiyar tana yin Injin CNC baya karɓar akwatin asiri daga mai siyarwa. Wataƙila sun kasance a cikin bita na ƙira don simintin gyare-gyare. Sun san inda layin rabuwa yake, ƙila sun ba da shawarar ƙara ƙaramin kushin mashin ɗin akan wani wuri mara mahimmanci don tabbatar da ingantaccen kayan aiki na farko. Wannan madauki na amsa zinari ne. Yana hana waɗancan ayyukan dare na dare inda kuke ciyar da lokaci mai yawa don nunawa da kuma kunna simintin ban mamaki fiye da yadda kuke yankan ƙarfe.
Na tuna wani akwati na gearbox inda yanayin simintin simintin ya yi yawa sosai don daidaitaccen tsarin mu. Ƙungiyar mashin ɗin ta yi alama, kuma ƙungiyar ma'aikatan sun daidaita tsarin yin gyare-gyare don ba da garantin ƙarar juzu'i akan takamaiman fuskoki masu hawa. Ya kara kwana guda zuwa matakin simintin amma ya ajiye kwanaki uku a cikin lokacin saitin akan cibiyoyin injina guda biyar daban-daban. Wannan shine nau'in ingantaccen aiki wanda baya nunawa a cikin adadin simintin simintin kowane kilo amma yana nunawa gabaɗaya a cikin jimlar farashin aikin da tsarin lokaci.
Rashin gazawa wurin bayanai ne
Ba wanda yake son yin magana game da waɗanda ba daidai ba, amma a nan ne ake binne ainihin koyo. Cikakken misali shi ne gudu na ƙanana, rikitattun maƙallan ƙarfe a cikin baƙin ƙarfe - irin waɗannan batutuwa sun shafi karfe. Mun yi amfani da sabon yashin zircon da ake zaton mafi girma ga muryoyin. Hotunan simintin gyare-gyare sun fito da kyakkyawan ƙarewa, amma muna da kusan kashi 40% na fashewa yayin shakeout. Kyawawan takarda masu tsada, masu tsada.
Bayan mun yaga gashin kanmu, mun gane cewa sabon yashi yana da karfin zafin jiki mafi girma. Yana fitar da zafi daga simintin da sauri, yana haifar da matsananciyar zafi. Ga wani kauri, ɓangarorin ƙulli yana iya zama lafiya. Ga waɗannan siraran, madaidaicin maƙallan yanar gizo, yana da mutuwa. Mun koma ga tsofaffi, yashi silica "ci gaba" don wannan takamaiman aikin, kuma matsalar ta ɓace. Darasi? Babu tsarin "mafi kyau" na duniya. Kowane m - abu, lissafi, nauyi - yana canza lissafin. Wani lokaci tsohuwar hanya ita ce hanya madaidaiciya don takamaiman ɓangaren.
Wannan shine dalilin da ya sa nake shakkar shagunan da ke da'awar ƙimar 99% na yawan amfanin ƙasa akan samfuran farko-farko don hadaddun simintin gyare-gyare. Ko dai ba sa tura ambulaf ɗin akan ƙayyadaddun ƙira, ko kuma ba su kasance masu gaskiya gaba ɗaya ba. Abokin da ke da alhakin zai gaya muku kasada, ya nuna yuwuwar yanayin gazawar akan zanen ku, kuma wani lokacin ma yana ba da shawarar samfuri a cikin abu mai arha, sauƙin simintin kawai don tabbatar da ƙirar ƙirar kafin yin gasa mai tsada.
The Real Deliverable: Dogara
A karshen ranar, simintin karfe ba batun samar da karfe ba ne. Yana game da samar da abin dogaro, abin da ake iya faɗi wanda ke aiki a cikin taro, ƙarƙashin kaya, sau da yawa a cikin yanayi mai tsauri. An gina wannan abin dogara daga ƙananan ƙanana dubu, daidaitattun yanke shawara da aka yi daga farkon ambato zuwa dubawa na ƙarshe.
Ya zo ne daga sanin lokacin da za a ba da shawarar gawa daban. Ya fito ne daga ƙirƙira tsarin gating wanda ke rage tashin hankali da haɗaɗɗun slag. Ya fito daga ƙungiyar mashin ɗin da ke fahimtar simintin fata da ragowar damuwa. Lokacin da kuke aiki tare da abokin tarayya kamar QSY, wanda ayyukansa suka wuce daga shagon ƙirar har zuwa gamawa Injin CNC, kuna siye cikin wannan sarkar yanke shawara. Gidan yanar gizon su, https://www.tsingtaocnc.com, yana bayyana iyawar su, amma ainihin iyawar ita ce ƙwaƙwalwar cibiyoyin da aka gina fiye da shekaru 30 - ƙwaƙwalwar abin da ke aiki, kuma mafi mahimmanci, abin da ya kasa kuma me yasa.
Mafi kyawun simintin gyare-gyare ba su yi kama da an “jefa” ba. Suna kama da ɓangaren, tsabta, sauti, kuma a shirye suke don aiki. Samun akwai wani abu sai mai sauki. Yana da ɓarna, mai jujjuyawa, tsari mai zurfi na jiki na sarrafa zafi, sunadarai, da lissafi. Kuma wannan shine abin da ya sa ya zama mai ban sha'awa. Kowane sabon zane sabon wuyar warwarewa ne, kuma mafita ba kawai a cikin narkewa ba; yana cikin shirin tun kafin tanderun ya taso.
