iri madaidaicin machining factory

Lokacin da injiniyoyi ko manajan siyayya suka nemi "iri madaidaicin machining factory”, ba kawai nau'ikan bincike ba ne - suna kimanta iyawa, dogaro, da dacewa da fasaha. Mun ga wannan da farko a QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD .: Abokan ciniki sukan zo tare da hadaddun famfo gidaje zane, m GD & T callouts, da shiru amma gaggawa tambaya-"Shin your shagon iya gaske rike ± 0.005 mm a kan cobalt alloy bawul wurin zama bayan zafi magani?" Amsar ba ta cikin kasida. Yana cikin yadda aka tsara masana'anta, wane tsari ne ke rayuwa a ƙarƙashin rufin ɗaya, da kuma inda ake fara sarrafa ƙarfe.

Samfuran Aiki Hudu Sun Ƙayyata Ƙarfin Ƙirar Mashina ta Gaskiya

Ba duk ma'aikatun mashin ɗin ba ne ke ba da zurfin zurfin daidai. Dangane da sama da shekaru 12 na samar da mahimman abubuwan manufa don tsarin injin ruwa da kayan mai & iskar gas, mun gano nau'ikan ayyuka guda huɗu daban-daban-kowanne an ayyana su ta hanyar haɗakarwa, ƙwarewar kayan aiki, da ingantaccen shugabanci—ba ƙidayar injin ko murabba'i ba.

• CNC-Cintric Factories: Waɗannan suna mayar da hankali kan niƙa mai yawa, juyawa, da niƙa na abubuwan da aka riga aka yi. Sun yi fice a sassa masu juriya daga aluminum, bakin karfe, ko kayan aikin da aka riga aka yi taurin kai-amma da wuya su rike danyen simintin gyare-gyare ko galoli masu zafi ba tare da abokan hulda na waje ba. Daidaitaccen ma'auni yana da ƙarfi; Mutuncin microstructural ya dogara gaba ɗaya a kan masu samar da kayayyaki.
• Kamfanonin Haɗe-haɗen Casting: Anan, simintin yashi, simintin saka hannun jari, ko simintin centrifugal yana faruwa akan rukunin yanar gizo-ko ƙarƙashin ikon injiniyan kai tsaye. Wannan samfurin ya mamaye bawul ɗin matsa lamba, gidaje na silinda, da magudanan winch inda porosity na ciki, kwararar hatsi, da martanin zafin zafi yana tasiri rayuwar gajiya kai tsaye. Muna gudanar da yashi da layukan saka hannun jari, yana ba mu damar jefa sassan famfo na AMS 5387 cobalt alloy sannan mu injina su a cikin kayan aikin da ya dace da ISO-kawar da manyan masana'antu.
• Kamfanonin Sadaukarwa na Superalloy: Waɗannan suna da wuya. Suna saka hannun jari a cikin kayan aiki na musamman, dabarun injin ciyar da jinkirin, da tsarin kula da yanayin zafi musamman don kayan cobalt-nickel, Inconel, da T800-grade. Shagunan CNC na yau da kullun galibi suna ƙi ayyukan AMS 5387 kai tsaye. Mun karɓi odar mu ta cobalt bututun ƙarfe na farko a cikin 2015-kuma mun sake gina da'irar sanyaya da'irori guda uku kafin a sami kwanciyar hankali a kan radius na makogwaro. Wannan shine bambanci: sadaukarwa yana nufin ginawa don yanayin gazawa, ba kawai juriya ba.
• Masana'antu-Tsarin Tsari: Wannan shine inda aikin aiki ya gamu da ƙima. Yi tunani: simintin simintin-kusa-net ya ƙare tare da madaidaicin CNC, sannan ya taurare kuma a latsa don rufe saman. Ko simintin simintin gyare-gyare na cobalt wanda ke jurewa danniya bayan aikin injin kafin tabbatarwar CMM ta ƙarshe. Wurin mu yana ɗaukar simintin gyare-gyare da injina azaman matakai masu dogaro da juna-ba jerin gwano ba. Abin da ya sa piston famfo silinda gidaje sun cika buƙatun API 6A ba tare da sake yin aiki na biyu ba.

Me yasa "Nau'in" Ya Fi Muhimmanci Fiye da "Girman"

Wasu masu siye suna ɗaukan sararin bene mafi girma yayi daidai da daidaici mafi girma. Amma mun aika da batches marasa lahani daga wurare da ke ƙasa da 3,000 m²-saboda kowane murabba'in mita yana goyan bayan haɗaɗɗen aiki guda ɗaya. Shagon CNC-kawai na iya faɗi da sauri akan takarda, duk da haka yana jinkirta bayarwa lokacin da mai simintin su ya rasa ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun famfo na bakin karfe. A halin yanzu, masana'anta na masana'anta suna ɗaukar wannan bambance-bambancen a ciki.

Mun bi diddigin bayarwa 47 a ƙarshen 2023. 31 sun samo asali ne daga dogaro da simintin gyare-gyare na waje. Sifili ya fito daga simintin gyare-gyaren gida-zuwa-machining. Wannan ba daidaituwa ba ne - gine-gine ne.

Wani kuskure: "daidaici" yana nufin sarrafa juzu'i kawai. Amma ga bawul ɗin matsa lamba da ke aiki a 10,000 psi, amincin saman yana da mahimmanci fiye da ± 0.002 mm. Ƙananan fashe daga ƙimar ciyarwar niƙa mara kyau yana haifar da gazawar filin babu CMM da zai iya kamawa. Tashoshin mu na gamawa suna amfani da lapping-force lapping da farin-haske interferometry-ba kawai karatun Ra ba-don tabbatar da ci gaban juzu'i.

Yadda Ake Tabbatar Da Wanne Nau'in Kuke Aiki Da

Yi waɗannan tambayoyi uku-kafin sanya hannu kan PO:

1. A ina ake samun cancantar albarkatun ƙasa? Idan binciken mai shigowa ya faru a waje ko kuma ya dogara ga takaddun niƙa kawai, wataƙila kuna ma'amala da ƙirar CNC-centric. Haɗin kai na gaskiya yana nufin cikakken ganowa-daga lambar zafi zuwa ID na ƙarshe.
2. Shin za ku iya yin bitar cikakken tsarin tafiyar da kayan aikin cobalt alloy? Ba kawai "CNC → QC". Nemo rubuce-rubucen matakai: matsakaicin ƙimar hawan zafin jiki, hanyar gwaji mara lalacewa (UT vs. RT), lokacin sake zagayowar damuwa, da maki tabbatarwa na ƙarshe.
3. Wanene ya mallaki tsarin simintin gyare-gyare ko mold? Idan masana'anta ta ba da hayar ƙirar ƙira ko fitar da kayan ƙira, ana diluted sarrafa simintin gyaran kafa. A QINGDAO QIANGSENYUAN, muna tsarawa, ingantawa, da adana duk samfuran simintin saka hannun jari a cikin gida-tabbatar da kaurin bango mai maimaitawa da daidaiton gating a cikin ayyukan samarwa sama da 50.

Neman Gaba: Daidaito Yana Zama Tsari, Ba Sabis ba

Juyin halitta na gaba ba ƙwanƙolin sauri bane ko manyan CMMs. Yana da tsarin sarrafa madauki-madauki: simintin simintin simintin simintin bayanai ciyar da ingantaccen hanyar kayan aikin CNC; Hoton thermal na ainihin lokacin lokacin injin daidaita ƙimar abinci ta atomatik; Fassarar GD&T ta AI ta taimaka tana nuna yuwuwar tashe-tashen hankula kafin a fara yankewa.

Muna haɗa waɗannan damar yanzu-ba azaman ayyukan R&D ba, amma azaman buƙatun samarwa. Domin lokacin da abokin ciniki ya aika da zane don abin nadi mara kyau na T800 alloy center shaft, tambayar ba shine "Za ku iya yin shi ba?" "Zan iya ku iri madaidaicin machining factory ba da garantin halayen sa a 450 ° C da 12 GPa lamba damuwa?

Wannan bambancin ya raba masu siyarwa da abokan tarayya. Kuma yana farawa tun kafin guntu na farko ya tashi.