Ke ʻimi nei i ka Huina 1 hale hana kahua kūhelu? ʻAʻole ʻoe hoʻokahi. ʻImi pinepine nā ʻenekinia, nā luna kūʻai, a me nā hui hoʻolālā ma ʻAmelika ʻĀkau, ʻEulopa, a me Asia Hikina Hema i ka mana hana i hōʻoia ʻia, nā palapala hōʻoia waiwai, a me nā kikoʻī pili ʻenehana pololei - ʻoi loa i ka wā e ʻimi ai i nā mea pono kiʻekiʻe e like me ka cobalt-nickel alloy nozzles, AMS 5387 pump houses, a i ʻole T800-based winch shafts. ʻAʻole hāʻawi nā papa kuhikuhi mea hoʻolako maʻamau i nā mea e pono ai: ka ʻikepili hiki ke hana i ka manawa maoli, nā protocol mālama wela, a i ʻole nā moʻolelo traceability no nā ʻāpana koʻikoʻi. ʻO ia ke kumu e hele pololei ai ka poʻe ʻoihana i ke kumu - a no nā mea he nui, ʻo ia ke kumu QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD.
He aha ke ʻano o "Alloy 1 Factory" i ka hoʻomaʻamaʻa
ʻAʻole inoa inoa inoa ʻo "Alloy 1" - he ʻoihana pōkole ia. I loko o nā pōʻai hydraulic a me ka aila a me ke kinoea, pili pinepine ia i nā superalloys i hoʻokumu ʻia i ka cobalt e hui ana i ka AMS 5387 a i ʻole nā kikoʻī like: ʻoi aku ka paʻakikī, ke kūpaʻa kūʻokoʻa, a me ke kūpaʻa ma luna o 600°C. Eia naʻe ka mea e nānā ʻole ai ka hapa nui o nā mea kūʻai: ʻAʻole kēlā me kēia hale hana i kapa ʻia ʻo "Alloy 1 capable" maoli nā mīkini, mālama wela, a nānā i kēia mau mea i loko o ka hale. Ua ʻike mākou i ʻekolu mau hāʻawi hāʻule ʻole i nā mahina he 18 i hala iho nei kahi i hoʻopuka ai nā mea hoʻolako i ka mīkini hope loa - ka hopena i nā micro-cracks ma nā aʻa o ke kaula a me ka hoʻopau ʻana o ka ʻili o waho o ka ʻili ma nā hale pahu pahu piston pump. Hōʻalo ʻo QINGDAO QIANGSENYUAN i kēia ma ka mālama ʻana i ka hoʻohui kūʻokoʻa holoʻokoʻa: hoʻolei kālā, multi-axis CNC machining (me 5-axis contouring o tapered nozzles), vacuum wela lapaʻau, a me CMM-hōʻoia GD & T hōʻike-ʻo nā mea a pau ma lalo o hoʻokahi ISO-compliant hale ma Qingdao.
Ka Hana Hana: ʻAʻole wale i nā helu, akā i hōʻoia ʻia i ka throughput
Ke alakaʻi hewa ʻia nei nā helu hikiwawe. ʻO kahi hale kūʻai e ʻōlelo ana i ka "500 tons/year cobalt alloy casting" he liʻiliʻi ke ʻano inā he 40 kg ka nui o ka puʻu ahi a hiki i ka 22 pule. Ma QINGDAO QIANGSENYUAN, ua ho'ākāka 'ia ka mana e nā hualoa'a hou:
- CNC Mīkini: 24/7 hana ma waena o 12 mau kikowaena mīkini kikoʻī—me nā hili ʻāpae a me ke kūpaʻa me nā mea hana ola, a me nā wili 5-axis no nā geometries impeller paʻakikī. Ka manawa pōʻaiapili maʻamau no kahi plug AMS 5387 120-mm-diameter: 8.2 hola (ana ʻia ma waena o 14 mau holo hana).
- E hoolei ana: ʻO ke one a me nā laina hoʻolei kālā i hōʻoia ʻia i ka ASTM A957 a me ISO 8062. ʻO ke kaumaha o ka ʻāpana hoʻokahi Max: 180 kg no ka hoʻolei kila; 85 kg no nā ʻāpana kobalt (ma muli o nā koi solidification i hoʻomalu ʻia).
- Hoʻopau a QA: ʻO ka nānā ʻana i ka hana me ka hoʻohana ʻana i nā microscope digital Zeiss CONTURA G2 CMMs a me Keyence VHX-7000. Loaʻa i kēlā me kēia ʻāpana ka hōʻoia PMI, ka palapala ʻāina paʻakikī, a me nā hōʻike piha piha - me nā palapala hōʻoia i hiki ke ʻike ʻia i ka helu wela wili.
ʻAʻole kēia he manaʻo. I ka wā e pono ai ka OEM pauma ʻEulopa i 37 puʻupuʻu kaomi ma T800 alloy—ʻoi loa ka hoʻomanawanui ʻana ± 0.015 mm, hoʻopau ʻili Ra ≤0.8 µm—ua loaʻa iā lākou ka ʻae ʻana o ka ʻatikala mua ma 11 mau lā hana. ʻAʻohe hana hou. ʻAʻohe ʻano hoʻoheheʻe ʻia ma waena o ka pūʻulu.
Hoʻokaʻaʻike ʻike e loaʻa maoli iā ʻoe nā pane-ʻaʻole nā mea pane auto
Hoʻopaʻa inoa ka hapa nui o nā hale hana i nā leka uila "info@" a i ʻole nā palapala hoʻopili i kanu ʻia ma lalo o ʻelima kaomi hoʻokele. Ma QINGDAO QIANGSENYUAN, kūkulu ʻia ka ʻenehana i loko o ke kaʻina hana. ʻO kā lākou pūnaewele lehulehu (tsingtaocnc.com) hōʻike i nā pilina ʻenekinia pololei—ʻaʻole nā mea kūʻai aku—no ka loiloi mua ʻōlelo:
- GD&T & Nānā Kiʻi: Loaʻa ka ʻenekini hoʻolaʻa ma o WeChat a i ʻole leka uila i loko o 4 mau hola ʻoihana. Hoʻihoʻi lākou i nā PDF i hōʻike ʻia e hōʻike ana i nā pilikia machining e like me nā ʻāpana ʻāpana lahilahi ma lalo o 2.3 mm i nā hoʻoheheʻe kobalt.
- Nā Nīnau Kūʻai Mea: Laina pololei i kā lākou hui metallurgy no AMS 5387 batch mōʻaukala, T800 tensile test curves, a i ʻole nā ʻōlelo paipai ʻē aʻe (e laʻa.
- Ka hoʻonohonoho ʻana o ka prototype: ʻAʻole koi ʻia ka NDA no ka loiloi kūpono mua. E haʻi lākou i nā kumukūʻai mea hana, manaʻo e hoʻolei me ka mīkini-mai-bar tradeoffs, a hae i nā hana wela maʻamau ma mua.
Ua hoʻohana ʻelua mākou i kēia kahawai: hoʻokahi manawa e hōʻoia i ka hoʻohālikelike ʻana o kahi geometry nozzle hou me nā mea hana hoʻoheheʻe one i loaʻa, a e hōʻoia hou i ka pono o ka ʻili ma hope o ke kiʻi ʻana ma luna o ke kahua paila kila. Loaʻa i nā pane ʻelua nā kiʻi o ka hoʻonohonoho maoli a me nā hopena i ana ʻia—ʻaʻole wale "ʻae" a i ʻole "ʻaʻole."
No ke aha he mea nui kēia ma mua o kāu PO e hiki mai ana
Ke koho ʻana i kahi Huina 1 hale hana ʻaʻole e pili ana i ka ʻimi ʻana i ke kumu kūʻai haʻahaʻa haʻahaʻa. E pili ana i ka hoʻopau ʻana i ka pilikia o lalo. Hiki ke hoʻopōʻino i ka pōʻino sila i loko o kahi hui valve subsea. Hiki i ka hoʻomaʻamaʻa wela hōʻoia ʻole ke hōʻemi i ke ola luhi e 40% i loko o kahi huila winch center shaft. Aia ka ikaika o QINGDAO QIANGSENYUAN i kona manaʻo haiki: ʻaʻohe ʻoki kaʻa, ʻaʻohe hale uila mea kūʻai aku—ʻo nā ʻāpana metala hana kiʻekiʻe wale nō kahi i koho ʻole ai ka hemahema. ʻO kā lākou R&D i kēia manawa ke kuhikuhi nei i nā kahe hana hoʻoheheʻe-machining hybrid no nā hale pahū nui-diameter, me ka manaʻo e ʻoki i ke kaumaha e 12% ʻoiai e paʻa ana i ka concentricity bore i 0.02 mm. ʻO ia ke ʻano kikoʻī e hoʻohuli i nā mea hoʻolako i mau hoa.
Inā pili kāu papahana aʻe i ka AMS 5387, T800, a i ʻole nā mea ʻenehana hui nui ʻē aʻe—a makemake ʻoe i ka ʻikepili hiki ke hōʻoia, ka ʻike pili hiki iā ʻoe ke hilinaʻi, a me ke kamaʻilio ʻenekinia e hoʻomaka ana ma mua o ka RFQ—e hele pololei i ke kumu. ʻO ka Huina 1 hale hana ke ʻimi nei ʻoe i nā hana mai Qingdao. ʻO QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD kona inoa maoli.
