Ke hōʻike ʻia e nā ʻenekinia Nā ʻāpana huila Hastelloy, 'A'ole lākou e koho wale ana i kahi mea - ke hana nei lākou i ke kūpa'a dimensional ma lalo o 650 ° C, ke kū'ē i ka corrosion i ka HCl wela a i'ole ka chlorine mākū, a me ka pale'ole no ka microstructural inconsistency. ʻO ia ke kumu e loaʻa ai mai kahi ʻoiaʻiʻo Hale hana ʻāpana ʻāpana Hastelloy ʻaʻole pili i ke koho mea kūʻai aku. E pili ana i ka hoʻohaʻahaʻa pilikia.
ʻO nā wahi ʻeha machining honua maoli - ʻaʻole ka manaʻo
Ua ʻike mākou i ʻekolu mau hāʻule hou ʻana ma waena o nā OEM pahū a me nā ʻoihana lawelawe ʻaila: ʻO ka mua, ka haʻihaʻi ʻana o nā wahi i hoʻopilikia ʻia i ka wela ma nā kino valve cobalt-nickel AMS 5387 ma hope o ka huli ʻana o CNC—ma muli o ke koʻikoʻi i koe mai ka hoʻoheheʻe ʻana ʻole. ʻO ka lua, ua uhaki ʻia nā kāhea GD&T ma nā hale pahū piston alloy T800 no ka mea ua hoʻohana ka mea hoʻolako i ka hoʻolei ʻana i ke one me ka hoʻoheheʻe ʻole ʻana i ka hopena hope. ʻO ke kolu, ʻaʻole kūlike ka hoʻopau ʻana i ka ʻili ma nā nozzles hoʻohuihui cobalt e alakaʻi ana i ka ʻānai ʻana i nā laina slurry kiʻekiʻe-wikiwiki ʻia i nā ʻāpana hoʻoheheʻe ʻia ʻole.
ʻAʻole kēia nā hihia maʻamau. He mau hōʻailona ia o ka hiki ʻana i ka ʻāpana: hoʻolei ʻia e kekahi hale kūʻai, hana ʻia e kekahi, hoʻomaʻamaʻa wela i waho me ka ʻole o ka nānā ʻana i ka metallurgical. Ma QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., mīkini mākou i ka mea a mākou e hoʻolei ai - a hōʻoia i kēlā me kēia ʻanuʻu kūʻē iā ASTM A992, AMS 2750, a me ISO 8503-2. ʻAʻohe lima lima. ʻAʻohe manaʻo.
No ke aha e hoʻololi ai ka hoʻohui vertical i nā mea a pau
ʻO ka hapa nui o nā mea hoʻolako i ka "Hastellloy machining" ma ke ʻano he lawelawe. Kakaikahi ka mea e hoomalu ana i ke kaulahao piha—mai ka palapala hooia billet a hiki i ka hoike CMM hope loa. Hana mākou. ʻO kā mākou mea hoʻokō ISO e holo ana i ka hoʻolele kālā no nā pahu hao kobalt paʻa lahilahi, ka hoʻolei ʻana i ke one no nā kumu pāpaʻi anawaena nui, a me ka CNC multi-axis no nā noho puʻupuʻu koʻikoʻi hoʻomanawanui-ma lalo o ka hale hoʻokahi.
ʻO ia ke ʻano o ka hoʻoponopono ʻana i ka casting gating e pili ana i ka wehe ʻana i nā waihona mīkini hope. Hoʻonohonoho mākou i ka hoʻomaʻamaʻa wela * ma mua o ka hana ʻana, ʻaʻole ma hope o ka pau ʻana. Hoʻohana mākou i ka pana kiʻi ʻana ma kahi o ke ola luhi - ʻaʻole ma ka ʻāpana holoʻokoʻa. Ke hoʻouna ka mea kūʻai i kiʻi kiʻi no ka hale pahū AMS 5387 me ± 0.01 mm cylindricity ma kahi pahu 320 mm, ʻaʻole mākou e ʻōlelo. Hoʻohālike mākou i ka hoʻoheheʻe wela, hōʻoia i ka alignment kahe ʻana o ka palaoa, a laka i ke kaʻina ala hana ma mua o ka ʻoki ʻana i ka metala.
Hāʻawi ka mana kū pololei i ʻekolu mau hopena i hiki ke ana: 22% ka liʻiliʻi o ka hōʻole ʻana i ka ʻatikala mua, 40% ʻoi aku ka pōkole o ka manawa alakaʻi no nā prototypes, a me ka hiki ke hiki i ka hōʻike hoʻāʻo wili o ka T800 ingot kumu.
Kahi e hui ai ka loea i ka ʻoiaʻiʻo o ka noi
ʻAʻole ana ʻia ka ʻike i nā makahiki - ua ana ʻia i nā ʻāpana hemahema i kālai ʻia. Ua hoʻohuli mākou i ka ʻenehana ma luna o 170 mau ʻāpana kobalt i hoʻokō ʻole ʻia mai ka makahiki 2019. Kūʻē kekahi kumu: hāʻule pinepine nā geometries maʻamau i ka wā i hana ʻia mai ka pahu pahu Hastelloy X maʻamau ma mua o nā kiʻi kokoke i ka ʻupena. ʻO ke kumu? ʻAʻole kūpono ke ʻano o ka palaoa i hana ʻia i nā koi paʻa kuhikuhi no nā ʻili hoʻopaʻa paʻa kiʻekiʻe.
ʻO ia ke kumu e hoʻomaka ai kā mākou kākoʻo hoʻolālā me ka metallurgy-ʻaʻole geometry. Inā ʻike kāu huila winch center shaft 120 MPa i ke koʻikoʻi pili a me ka ʻike wai paʻakai, e paipai mākou iā T800 ma luna o Hastelloy C-276 maʻamau—ʻaʻole no ka mea "ʻoi aku ka maikaʻi," akā no ka pale ʻana o kāna carbide dispersion i ka hoʻomaka ʻana o ka luhi ma lalo o 85 ° C. E hoʻopaʻa mua mākou i nā paio GD&T: kahi kūlana hoʻomanawanui ma kahi awa i hiki ʻole ke paʻa ma hope o ka mālama ʻana i ka wela? Manaʻo mākou e hoʻololi i ka hoʻolālā datum-ʻaʻole e ʻōlelo wale "he paʻakikī."
ʻAʻole kā mākou manaʻo R&D i nā alloys hou. Aia ia ma nā kaʻina hana hybrid: ka hoʻolei ʻana + pololei ʻana o ka EDM no nā kahawai hoʻoluʻu kūloko i loko o nā nozzles cobalt alloy, a i ʻole nā ʻāpana ʻaʻahu laser-ʻaʻahu ma nā kumu paʻa kila kila. ʻAʻole kēia he hana lab. ʻO kēia nā mea hoʻonā i hoʻomākaukau ʻia i hoʻopaʻa ʻia ma nā ʻūhā kai lalo o ke Kai ʻĀkau a me nā skid desalination ma Asia Hema.
He aha ke ʻano o ka "hana hana maʻamau".
"Precision" 'o ia ho'i kāu hō'ike CMM e hō'ike ana i ka 0.008 mm ka'e 'ana ma kahi anawaena 200 mm—i hō'oia me ka Zeiss CONTURA G2, 'a'ole he caliper lima. "Custom" 'o ia ho'i ke kūkulu nei mākou i ka mea pa'a, ho'opololei i ke ala ho'i, a palapala i ke ka'ina nānā 'ana—no ka prototype ho'okahi. ʻO ka "Manufacturing" ʻo ia ka hoʻouna ʻana i nā moku me ʻekolu palapala: palapala hōʻoia (me ka helu wela), hōʻike dimensional (me nā ʻokoʻa palapala kala), a me ka pūlima kaʻina hana (nā ʻoki ʻoki, ka mahana wela, ka ukana spindle).
ʻO nā mea kūʻai honua-mai ka German hydraulic system integrators a hiki i ka US oilfield equipment manufacturers-koho iā mākou no ka mea ʻaʻole pili wale ka lawe ʻana i nā lā. E pili ana i ka wānana: ʻaʻohe mea hoʻololi i nā minuke hope loa, ʻaʻohe NCR kāhāhā, ʻaʻohe "e nānā mākou me kā mākou hoa hana." Ke pono ʻoe Hale hana ʻāpana ʻāpana Hastelloy pono, pono ʻoe i hoʻokahi hui nona kēlā me kēia ʻano. ʻAʻole kahi kaulahao hoʻolako.
Kipa https://www.tsingtaocnc.com e nānā i nā mea hiki i ke kaʻina hana i hōʻoia ʻia, e hoʻoiho i nā haʻawina hihia o ka honua maoli, a i ʻole e hoʻouna i kahi kiʻi no ka manaʻo hana hana—me ka pane i loko o 48 mau hola.
