ʻO ka poʻe kūʻai ʻoihana ʻimi e ʻimi nei i "ka hale hana ʻoki mauna" pinepine i ka hopena make-ʻaʻole no ka mea ua hala ka huaʻōlelo, akā no ka hoʻohana hewa ʻana. ʻAʻohe huahana maʻamau i kapa ʻia he "ʻoki mauna." ʻO nā mea e pono ai nā mea hoʻohana he mau mea ʻokiʻoki kiʻekiʻe no nā pamu hydraulic, nā ʻōnaehana winch, a me nā hui valve kaomi kiʻekiʻe e hana ana ma ka ʻāina ʻoi loa: nā wahi eli ma Chile's Andes, nā paepae waho o ke Kai ʻĀkau, a i ʻole nā mīkini hoʻoheheʻe tunnel e kālai ana i ka pōhaku ma nā Alps. ʻAʻole kēlā koi i nā mea hoʻolako mea hana maʻamau - akā i nā mea hana pololei e like me QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., nona ka CNC-machined cylinder housings a me ka cobalt-alloy nozzles e ola ma kahi o nā ʻāpana maʻamau.
No ke aha ʻo "Mountain Cutter Factory" kahi huaʻōlelo ʻimi hoʻopunipuni - a he aha kāu e ʻimi ai.
Hoʻihoʻi ʻo "Mountain cutter factory" i nā hopena ʻāpana no ka mea e hoʻohui i ka noi me ka hiki. ʻAʻole hiki mai ka hilinaʻi o ka honua maoli mai nā lepili kūʻai aku - mai ka mana metallurgical, GD&T-compliant machining, a me ka mālama ʻana i ka wela. Ua ʻike mākou i nā hui kūʻai e hoʻopaneʻe nei i nā papahana ma 11 mau pule e alualu ana i nā hoʻolei "mauna" - ʻike wale i ka nele o ka mea hoʻolako i ka palapala hōʻoia AMS 5387 a ʻaʻole hiki ke hōʻoia i ke ʻano o ka palaoa alloy T800. ʻAʻole nā huaʻōlelo ākea ka hoʻoponopono. ʻOi aku ka ʻoi aku o ka ʻoi aku ka maikaʻi: Hiki i ka hale hana ke hoʻoheheʻe i nā hoʻoheheʻe kobalt-nickel * a hoʻopau iā lākou i ± 0.01 mm ma nā CNC multi-axis? Hiki iā lākou ke hoʻopaʻa i ka hiki ke ʻike ʻia i kēlā me kēia pūʻulu? Ke hoʻohui nei kā lākou ISO-hōʻoia i ka mālama ʻana i ka wela * i loko o ka hale *, e pale ana i nā lima lima ʻaoʻao e hoʻololi i ka microstructure?
ʻEhā mau mea hiki ʻole ke kūkākūkā ʻia ma hope o nā ʻāpana ʻoki koʻikoʻi o ka misionari
Ke hāʻule nā hale pahū piston ma lalo o 350-bar paikikala, a i ʻole nā rola winch center shaft i hopu ʻia ma hope o 400 mau hola i loko o ka slurry abrasive, hoʻihoʻi mau ʻia ka loiloi kumu kumu i ʻekolu mau āpau: kemika alloy inconsistent. Hoʻopau ʻo QINGDAO QIANGSENYUAN i nā mea ʻekolu. Hāʻawi kā lākou kaʻina hana i ka mea i hoʻohiki ʻia e nā papa inoa "mountain cutter factory" akā ʻaʻole loa e hāʻawi:
- ʻO ka mana kobalt-nickel: ʻAʻole wale ka mīkini ʻana i ka AMS 5387—ka hoʻoheheʻe ʻana, ka hoʻoheheʻe ʻana, a me ka mālama ʻana i ka wela e hālāwai me ASTM F75 tensile a me nā kikoʻī paʻakikī ma kēlā me kēia ʻāpana.
- Hoʻomalu kaʻina hana ʻano: ʻO nā kumu pāpaʻa one-hoʻoheheʻe ʻia i hana ʻia ma luna o 5-axis CNCs, a laila hoʻopau ʻia me ka hoʻohui ʻana i ka pana pana e hoʻolōʻihi i ke ola luhi e 3.2x versus post-process outsourcing
- Nānā hana—ʻaʻole ka nui wale: Loaʻa ka hoʻāʻo hydrostatic i kēlā me kēia pahu kaomi ma ka 1.5x helu kaomi, me ka nānā ʻana i ka dye-penetrant ma nā fillets koʻikoʻi ma mua o ka hōʻoia ʻana o CMM
- Hoʻolālā-no-manufacturability aʻo: Ke hoʻouna nā mea kūʻai aku i nā kiʻi kaumaha GD&T no nā nozzles T800, hae nā mea ʻenekinia i nā paio kikoʻī kikoʻī *ma mua o ka hana ʻana i nā mea hana—e ʻoki ana i ke kumukūʻai prototyping e 68% ma ka awelika.
ʻO ke kumukūʻai huna o "Factory Direct" me ka ʻole o ka hoʻonohonoho ʻenehana
Manaʻo kekahi poʻe kūʻai aku i ka waiwai o ka "factory direct". Akā ua ʻimi mākou i 22 i hāʻule ʻole i ka waiho ʻana ma kahi o ka "pololei" i manaʻo ʻia e haʻalele i ka loiloi ʻenekinia - a me ka uku ʻana iā ia i ka scrap, rework, a me ka downtime. Ua kauoha pololei kekahi OEM ʻEulopa i 120 cobalt-alloy plugs mai kahi mea kūʻai haʻahaʻa. Ua hala nā ʻāpana a pau i ka nānā maka. ʻAʻohe mea i hoʻopaʻa ʻia ma 280 ° C ma lalo o ka ukana wela cyclic. Ke kumu kumu? Maikaʻi delta-ferrite i hoʻopaʻa ʻole ʻia i loko o ka microstructure as-cast — ʻaʻole hiki ke ʻike ʻia me ka ʻole o ka nānā ʻana i nā spectrographic a me ka metallography. Hōʻalo ʻo QINGDAO QIANGSENYUAN i kēia ma ka hui pū ʻana i nā billet T800 maka me nā mea hoʻolako i hōʻoia ʻia, e hōʻoia ana i ka kemika *ma mua o ka hoʻolei ʻana, a me ka mālama ʻana i ka hiki ke hiki i nā helu o ka umu ahi. ʻAʻole pepa kā lākou palapala hoʻopaʻa ʻia ʻana - he pale ʻole lākou.
He aha nā mea hoʻoponopono ʻoki ʻoihana hilinaʻi e hāʻawi maoli ai—I kēia lā a me ka lā ʻapōpō
ʻAʻole manaʻo ka hilinaʻi. Hiki ke ana i ka manawa ma waena o nā hāʻule (MTBF), ka paʻa ʻana o ka dimensional ma hope o 10,000 mau puʻupuʻu wela, a me nā helu leak ma lalo o 10.−6 mbar·L/s i loko o nā kiwi hoʻokaʻawale ʻia. Hāʻawi ka hana o QINGDAO QIANGSENYUAN i kēia manawa i kēlā mau ana no nā puʻupuʻu kaomi i loko o nā manifold hydraulic subsea a me nā hale cylinder i loko o 90-ton mining excavators. Hoʻokumu ʻia ka hoʻomohala ʻana aʻe i nā kahe hana hoʻoheheʻe-machining hybrid no nā kahawai hoʻoluʻu kūloko paʻakikī i loko o nā pahu pahū lole kiʻekiʻe-e hoʻemi ana i ke kaumaha 22% me ka ʻole o ka kaumaha ʻana i ke kaomi ʻana. ʻAʻole pili kā lākou palapala alanui i ka hoʻonui ʻana i ka nui. E pili ana ia i ka hoʻonui ʻana i ka ʻoihana kūikawā: ka haku ʻana i nā superalloys i hoʻokumu ʻia i ka cobalt kahi e kū ai nā mea ʻē aʻe ma ke kila kila, a me ka hoʻopili ʻana i ka maikaʻi i kēlā me kēia pōʻai wela—ʻaʻole wale ka nānā hope.
Inā hoʻomaka kāu ʻimi ʻana i kahi "hale hana ʻoki mauna" me nā pilikia ʻāina akā ua pae ʻoe iā ʻoe ma ʻaneʻi - ua ʻike mua ʻoe i ke koi maoli: nā ʻāpana pololei i hana ʻia no ka hopena. ʻAʻole nā slogan kūʻai. ʻAʻole hiki ke ākea. ʻO nā ʻāpana e paʻa i ka ʻae ʻana i ka wā e loli ai ka mahana ambient mai -40°C a i +65°C. ʻO kēlā sila e kūʻē i ka slurry abrasive me ka ʻole o ka ʻeha. E kū'ē i ke kolo ma 700°C i loko o ka ʻaila ʻaila choke valve. ʻO ia ka wehewehe hana o nā ʻoki ʻokiʻoki ʻenehana hilinaʻi - a no ke aha i ʻoi aku ai ka hoʻohālikelike ʻenehana ma mua o ka honua.
