Ke kuhikuhi nei nā ʻenekinia i nā ʻāpana no nā pamu hydraulic, nā kīwaha ʻaila, a i ʻole nā pūnaewele winch hana kaumaha, ʻaʻole ʻo "ka hale hana ʻoihana mīkini CNC precision" he huaʻōlelo ʻimi wale nō - he koi hiki ʻole ke kūkākūkā. Hiki i ka hoʻokaʻawale ʻana o ka ± 0.005 mm ke hoʻomaka i ka pau ʻole o ka sila. ʻO ka ʻeleʻele o ka ʻili ma luna o Ra 0.8 µm ka wikiwiki i ka ʻaʻahu ʻana i nā nozzles-alloy cobalt. A inconsistent wela lapaʻau i loko o AMS 5387 pauma hale? He hemahema kahua e kali ana e hiki mai. Ua ʻike mākou iā ia - ʻelua ʻelua - ma ʻAmelika ʻAmelika ʻAmelika kahi i hoʻokuʻu ʻia ai ka hōʻoia microstructure.
Hoʻomaka ka pololei o ka honua maoli me ka hoʻokele waiwai a me ke kaʻina hana
ʻO ka hapa nui o nā hale kūʻai i nā mea i hāʻawi ʻia iā lākou. He oiaio ʻO ka hale hana lawelawe ʻoihana mīkini CNC pololei nona ke kaulahao—mai ka palapala hooiaio a hiki i ka hoao hana hope loa. Ma QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., ʻo kēlā me kēia bilet cobalt-nickel e lawe i nā hōʻike hoʻāʻo wili piha i hiki ke loaʻa iā ASTM A494 a me AMS 5387. ʻAʻohe mea ʻē aʻe. I ka hoʻouna ʻana o ka mea kūʻai mai ʻEulopa i nā kiʻi no nā hale pahu pahu piston pump T800, ua hōʻailona ko mākou metallurgist i kahi pilikia: ʻo kā lākou pōʻai wela i hōʻike ʻia e hoʻololi i ke kūpaʻa luhi ma lalo o ke kaomi cyclic 350-bar. Ua holo mākou i nā ho'āʻo creep hoʻohālikelike, ua manaʻo mākou i kahi moʻolelo kahiko ʻē aʻe - a hāʻawi i nā hale i hala i ka 12,000-hola hōʻoia hoʻomanawanui. ʻAʻole ia he lawelawe. Ua kaʻana like ka ʻenehana.
ʻAʻole he huaʻōlelo ʻo Vertical Integration—ʻO kāu kālā hoʻomanawanui
No ke aha he mea nui ka hoʻolei ʻana + CNC + hoʻopau ma lalo o hoʻokahi hale? No ka mea, ʻaʻole manaʻo ka hoʻonui ʻana i ka wela ma waena o ka hao hao a me ke kila kila ma hope o ka mīkini - hiki ke ana. I loko o kekahi papahana no ke kaʻa ʻenekinia winch center shaft roller, hoʻokūkū ka mea hoʻokūkū i ka hoʻolei ʻana i kekahi mea kūʻai aku a me ka mīkini ʻana i kekahi. Ka hopena? He 0.012 mm puka puka ma ka puke pai ʻana—ma waho aʻe o nā palena ISO 2768-mK. QINGDAO QIANGSENYUAN hoʻomalu i ke kahe holoʻokoʻa: one-hoʻoheheʻe hao kumu i ka stress-relief annealing * ma mua o CNC hoʻonohonoho; Loaʻa ka HIP'd i nā nozzles-alloy cobalt (hoʻopaʻa ʻia i ka isostatic wela) *ma hope koke iho o ka hoʻolei kālā, a laila hoʻopau i ka mīkini ma nā ʻāpana 5-axis DMG MORI me ka uku wela i ka manawa maoli. Ka hopena? ʻO 0.003 mm ka pololei o ke kūlana ma nā awa hoʻoluʻu Ø12 mm—ʻoiai ma nā ʻāpana 200 mau ʻāpana.
ʻAʻole pono ʻoe i "nā hiʻohiʻona hou aʻe" - pono ʻoe i nā mea kāhāhā liʻiliʻi
ʻO kekahi mau hale hana i hōʻoia i ka "ISO 9001" i hōʻoia i ka maikaʻi. Akā ua hoʻopaʻa ʻia mākou i nā hale kahi i kau ʻia ai ka palapala hōʻoia ma ka ʻaoʻao o nā ʻimi CMM uncalibrated a me nā lāʻau hoʻololi mea hana ʻole. Ma QINGDAO QIANGSENYUAN, ua palapala ʻia nā ʻanuʻu nānā a pau: loaʻa nā mea e komo mai ana i ka nānā ʻana spectrographic *a me ka hoʻāʻo ultrasonic; hoʻohana nā mākaʻikaʻi i loko o ka kaʻina Zeiss CONTURA G2 CMM i hoʻolālā ʻia me nā kelepona GD&T—ʻaʻole nā ana inoa wale nō; Hoʻomaʻamaʻa ʻia nā hui hope loa i ka hoʻāʻo ʻana i ke kaomi hana ma 1.5x i helu ʻia ke kaomi hana. I ka wā i koi aku ai ka ʻĀpana Hikina Hema ʻo OEM i ka hiki ke ʻike piha ʻia no nā plug AMS 5387, ua hāʻawi mākou i nā code QR serialized e hoʻopili ana i kēlā me kēia ʻāpana i kāna helu wela, ka hoʻoponopono ʻana i ka papahana machining, ID operator, a me ka hōʻike CMM. ʻAʻohe uku keu. ʻAʻohe kūkākūkā.
ʻO kēia kahi i kūkulu ʻia ai nā ʻāpana pololei loa-ʻaʻole i mīkini wale ʻia
Inā koi kāu noi i nā puʻupuʻu kaomi e hoʻopaʻa ʻia i ka 700 bar, nā pahu hoʻoheheʻe cobalt-alloy e kūʻē i ke koʻikoʻi sulfide i ka pohā ʻana i nā wahi kinoea ʻawaʻawa, a i ʻole nā roila winch shaft e hoʻomau i nā pōʻai 50,000 me ka micro-pitting—pono ʻoe ma mua o nā hoʻomanawanui paʻa. Pono ʻoe i ka ʻike i hōʻoia ʻia me nā superalloys e hakakā nei: ʻo T800 ka manaʻo paʻakikī o ka hana, ka like ʻole o ka hoʻokele wela o ka cobalt-nickel, a i ʻole ka naʻau o nā mea hoʻolei kila kila i ka hoʻokaʻawale interdendritic. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ʻAʻole ia e mālama i kēia mau mea ma ke ʻano he waihona waihona waihona waiwai. ʻO lākou nā mea hoʻololi i kēlā me kēia lā-ana ʻia, hoʻohālike ʻia, a hoʻomalu ʻia. Hoʻolālā ka hale hana ma Qingdao i ka hoʻolālā hana lean akā ʻaʻole ʻoki i nā kihi ma ka hōʻoia metallurgical. Hoʻouna ʻia nā prototypes i nā lā 18. Hoʻopaʻa ʻia nā kauoha liʻiliʻi i ± 2 mau lā hoʻopuka puka makani—hōʻoia ʻia ma ka ʻaelike, hoʻokō ʻia e nā mea hoʻoulu i loko.
No ka poʻe ʻenekinia i nalowale i nā papahana i ka dimensional drift, nā luna kūʻai i luhi i ka hana hou invoice, a i ʻole nā mea hoʻolālā e ʻimi nei i nā geometries cobalt-alloy hiki ke hana ʻia - ʻo ia ka paepae. ʻO ka ʻoihana hana ʻoihana mīkini CNC pololei ʻo ia ka ʻike i ka manawa e manaʻo ai i kahi hoʻololi radius fillet e pale aku i ka hoʻohuli ʻana i ka mea hana i loko o ka pā nozzle cobalt ka mānoanoa 0.3 mm. 'O ia ho'i ka pa'a 'ana i ka Ra 0.4 µm ma kahi ili ho'opa'a kila kuhili 'ole—me ka 'ole o ka po'i lua. ʻO ia ke ʻano o ka hoʻouna ʻana i nā ʻāpana hana, ʻaʻole wale i ka hele ʻana i ka nānā. E kipa https://www.tsingtaocnc.com e nānā i nā ʻōlelo hiki, e hoʻoiho i nā alakaʻi wehewehe GD&T, a i ʻole e noi i kahi loiloi kiʻi me ka NDA ʻole.
