I ka huli ʻana o nā ʻenekinia i kahi hale hana huila turbine, ʻaʻole lākou e ʻimi wale i nā mea ʻoki metala. Ke ʻimi nei lākou i mau hoa e hoʻomaopopo i nā palena luhi wela i nā ʻāpana kobalt, nāna i hoʻohālikelike i nā spindles CNC no ka holo ʻana o 0.005 mm ma nā hubs impeller 300-mm-diameter, nāna i ʻimi i nā pūʻulu waiwai AMS 5387 mai ka foundry pour a i ka hōʻike hope CMM. ʻO ia ka ʻoiaʻiʻo hana - ʻaʻole ka ʻōlelo brochure.
No ke aha he huaʻōlelo hoʻopunipuni ʻo "turbine blades factory" - a me kāu mea e pono ai
ʻOi aku ka pono o ka hana ʻana i ka ʻili turbine ma mua o ka milling airfoils. Pono ia i ka mana metallurgical ma waena o ka hoʻolei ʻana, ka hoʻomaʻamaʻa wela, a me ka hoʻopau ʻana i nā axis multi-ʻoi loa ke hana ʻia nā ʻāpana ma 650 ° C ma lalo o ke koʻikoʻi cyclic. ʻO ka hapa nui o nā mea hoʻolako i kapa ʻia ʻo "turbine blades factory" outsource casting a i ʻole nele i ka hōʻoia GD&T i loko o ka hale. Ua ʻike mākou i ʻekolu mau hāʻule maʻamau: nā microcracks ma hope o ka mālama ʻana i ka HIP, ka hoʻoheheʻe ʻana i ka nui i ka wā o ka hoʻoluhi ʻana i ke kaumaha, a me nā ʻanuʻu paʻakikī like ʻole ma nā aʻa o ka lau. ʻAʻole kēia nā pilikia maikaʻi - he mau āpau hiki ke hiki.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. lawelawe ʻo ia i kēia hopena-a-hope-ʻaʻole ma ke ʻano he hale kūʻai hana, akā ma ke ʻano he hoa hana i hoʻohui ʻia. ʻO kā mākou keʻena ISO-compliant ma Qingdao e holo ana i ka hoʻolei kālā no nā nozzles pā lahilahi, a laila hana i ka mīkini 5-axis me ka nānā ʻana i ka wela, a ukali ʻia e ka pana-peening a me ka nānā ʻana i ka fluorescent penetrant—ma lalo o ka hale hoʻokahi. ʻAʻohe lima lima. ʻAʻohe ʻāpana ʻāpana. ʻAʻohe kuhi.
ʻEhā mau mana e hoʻokaʻawale i nā mea hana ʻāpana turbine pololei mai nā mīkini maʻamau
Ua kūkulu mākou i kā mākou kaʻina hana a puni ʻehā mau pou hiki ʻole ke kūʻai aku:
- ʻO ka lanakila ʻana o ka Cobalt-nickel alloy: ʻAʻole wale i ka mīkini AMS 5387 a i ʻole T800—hōʻoia mākou i ka hoʻokumu ʻana i ka palaoa ma o ka palapala ʻāina EBSD, e hahai i nā kinetics carbide precipitation i ka wā o ka hoʻoheheʻe ʻana i ka hopena, a hoʻoponopono i nā helu hānai e pili ana i nā mea hoʻohana i ka manawa maoli. ʻAʻole kēia he manaʻo. Ua hāʻawi mākou i 12,000+ mau ʻāpana pauma kobalt alloy no nā mea kūʻai aila a me nā mea kūʻai aku ma waho o ke kahakai kahi i hōʻole ʻia ai he $2M/lā hoʻomaha.
- Hoʻohui kūpaʻa me ka ʻole o ke kuʻikahi: Hana ʻia ka hoʻolei ʻana, ka mīkini, ka mālama wela, a me ka NDT ma ke kaʻina—ʻaʻole ma waena o nā ʻāina. I ka wā e pono ai ka mea kūʻai aku i 42 mau hale impeller stainless steel me ± 0.015 mm ka hoʻomanawanui kūlana ma nā puka bolt 16, hoʻolei mākou i nā blanks, hana ʻino iā lākou i loko o ka hale, hoʻomaha ke kaumaha, a laila hoʻopau ʻia ma kahi Mazak Integrex me ka hoʻonohonoho mea hana laser. Ka manawa alakaʻi: 22 lā. Zero hana hou.
- Geometry hana ma luna o ka hoʻokō cosmetic: ʻAʻole i wehewehe ʻia ka lau turbine e kona ʻaoʻao wale nō - ua wehewehe ʻia e ka puʻunaue puʻe, ka wehe ʻana i ka piko, a me ka haʻalulu haʻalulu. Hoʻohālikelike mākou i ka hoʻopili ʻana i ka ea ma mua o ka ʻoki ʻana i ka metala, a laila e hōʻoia i nā alapine modal ma nā papa haʻalulu. Hoʻokahi ʻEulopa hydraulics OEM i hōʻemi i ka hāʻule ʻana o ka blade resonance e 94% ma hope o ka hoʻololi ʻana mai nā mea hoʻolako CNC generic i kā mākou kaʻina hana.
- Hiki i ka hiki ke hoʻokō i ka ikaika o ka pae AS9100: Lawe ʻia kēlā me kēia ʻāpana i kahi QR code e pili ana i nā palapala hōʻoia maka, nā lāʻau umu, nā hōʻike CMM, a me nā hōʻailona hōʻailona. I ka wā i hoʻopaʻa ʻia ai kahi mea mana mana o ʻAmelika ʻĀkau i kahi anomaly microstructure, ua huki mākou i nā moʻolelo hana piha—me ka haʻahaʻa ambient i ka wā e ninini ana—i loko o 90 mau minuke.
ʻO ke kumukūʻai huna o ke koho ʻana i ka "maikaʻi maikaʻi" no nā ʻāpana kiʻekiʻe
Manaʻo kekahi poʻe kūʻai i ke kumu kūʻai no ka kilo. Akā, hāʻule nā ʻāpana turbine i hoʻokumu ʻia i ka cobalt i nā ala e hoʻolilo ʻole ai i ke kumu kūʻai o ka ʻāpana. Ua ʻimi mākou i 37 mau hemahema ma waena o nā ʻōnaehana pamu ʻo ʻAsia Hema i ka makahiki i hala. 68% i ʻike ʻia i ka hoʻokele wela interpass kūpono ʻole i ka wā o ka hoʻoponopono ʻana i ka wili-he mea hiki ke pale wale i ka mea hoʻolako me ka hoʻomau hoʻomau ʻana o ka hoʻoheheʻe ʻana-machining-wela. ʻO kekahi 22% i loaʻa mai nā mea hoʻololi ʻole i hoʻopaʻa ʻia i uhi ʻia ma ke ʻano he "alloys like."
ʻO kā mākou pane? E hōʻoia i kēlā me kēia ingot e kūʻē i ka ASTM A992, e hana i ka nānā ʻana spectrographic i kēlā me kēia wela, a mālama i nā laʻana no 10 mau makahiki. ʻAʻole no ka koi ʻana o nā maʻamau-akā, no ka koi ʻana o nā noi turbine. Inā pili kāu noi ma kahi o >300 bar pressure, >450°C ka wela lawelawe, a i ʻole nā hana palekana koʻikoʻi, ʻaʻole lawa ka "compliant". Pono ʻoe i palapala, hoʻihoʻi ʻia, hoʻokō loiloi.
He aha kāu e manaʻo ai ke hoʻokomo ʻoe i kahi hale hana turbine ʻoiaʻiʻo
E hoʻomaka me ka hōʻoia ʻana i ke kaha kiʻi—ʻaʻole ka ʻōlelo ʻana. E hōʻailona mākou i nā paio GD&T ma mua o ka hoʻomaka ʻana o nā mea hana: nā ʻano hana datum like ʻole, ka hoʻopau ʻana i ka ʻaoʻao kūpono ʻole i nā ʻaoʻao hoʻomaha o loko, a i ʻole nā ʻae ʻoi aku ka paʻakikī ma mua o ka hiki ke loaʻa me ka koena hoʻonui wela o ka alloy. A laila e hāʻawi mākou i nā mea ʻē aʻe: nā lāʻau lapaʻau ʻē aʻe e hoʻomaikaʻi ai i ka machinability, hybrid casting-machining sequences e hōʻemi i ka manawa pōʻai, a i ʻole nā mea hoʻololi i nā mea me ke kū like ʻole o ka creep akā ʻoi aku ka liʻiliʻi o ke kūʻai.
ʻAʻohe kahua kūʻai. ʻAʻohe laina manawa maopopo. ʻO ke kamaʻilio ʻenekinia wale nō i hoʻokumu ʻia i ka mea hiki ke kino-a me ka mea i hōʻoia ʻia ma waena o 1,200+ mau kauoha pili turbine mai 2018. Hoʻouna mākou i nā ʻāpana hana-ʻaʻole nā palapala hōʻoia.
Inā loaʻa i kāu papahana hou nā nozzles hoʻohuihui cobalt, nā kino kiʻekiʻe kiʻekiʻe kiʻekiʻe, a i ʻole nā mea hoʻoheheʻe pauma maʻamau e koi ana i ka pololei turbine-grade, ʻo ka pololei. hale hana huila turbine ʻaʻole ia ka mea kūʻai kūʻai ʻoi loa. ʻO ia ka mea nona ka pepa kaʻina e heluhelu ai e like me ka puke puke lab a metallurgist - a ʻo kāna palapala hoʻopuka e kūlike me kāna mau koi ʻenehana.
