Cia peb tham txog automated xuab zeb casting. Cov neeg feem coob hnov qhov ntawd thiab pom lub teeb pom kev ua haujlwm tag nrho, cov neeg hlau nplawm, nchuav cov hlau molten uas tsis tau kov los ntawm tib neeg txhais tes. Qhov ntawd yog kev lag luam npau suav, tab sis qhov tseeb hauv av yog ntau ... txheej. Nws yog tsawg dua ntawm tag nrho cov kev hloov pauv thiab ntau ntxiv txog kev sib txuas ua ke cov Islands tuaj ntawm automation qhov twg nws txiav nqi tiag tiag lossis daws qhov mob taub hau zoo. Kev hloov pauv tiag tiag tsis yog hauv kev nchuav xwb; Nws yog upstream nyob rau hauv pwm tuav thiab xuab zeb reclamation, thiab downstream nyob rau hauv shakeout thiab tu. Ntau lub khw dhia hauv kev xav automation yog ib lub mos txwv nyiaj rau kev ua haujlwm tsis txaus, tsuas yog pom nws qhia qhov nyuaj tshiab hauv kev saib xyuas thiab tswj cov txheej txheem uas lawv cov phau ntawv qub qub tsis tau muaj.
Lub hauv paus ntawm Nws: Dab tsi Automation Tiag Tiag Ntawm no
Hauv peb cov ntsiab lus, ntawm nws qhov zoo tshaj plaws, automation feem ntau pib nrog cov kab pwm. Xav txog kev siv cov qauv siv tshuab, tswj cov xuab zeb sau thiab compaction-zoo li siv a automated xuab zeb casting system nrog high-pressure nyem los yog cuam tshuam molding. Lub hom phiaj yog sib xws. Tib neeg cov neeg ua haujlwm yog qhov ci ntsa iab ntawm kev hloov kho, tab sis rau kev ua haujlwm siab zoo li lub cav thaiv lossis hydraulic valve lub cev, koj xav kom txhua qhov pwm kab noj hniav kom muaj qhov ntom ntom, tib lub hardness. Qhov ntawd yog qhov uas cov tshuab yeej.
Tab sis ntawm no yog qhov ntes txhua tus paub txoj kev nyuaj: koj cov xuab zeb npaj yuav tsum yog pob zeb ua ntej. Automating ib tug flawed xuab zeb mixing txheej txheem cia li ua phem pwm sai. Peb tau kawm no xyoo dhau los ntawm kev khiav rau lub twj tso kua mis. Peb muaj ib tug semi-automatic molding kab, tab sis cov bentonite thiab dej ntxiv yog tseem phau ntawv. Kev hloov pauv hauv cov xuab zeb ntub dej ua rau muaj qhov tsis zoo ntawm cov pa roj. Lub automation amplified ib qho teeb meem uas twb muaj lawm. Qhov kho tsis yog ntau robots; nws yog automating lub mulling chaw nres tsheb ua ntej.
Qhov no txuas rov qab rau cov tuam txhab uas tau loj hlob nrog cov thev naus laus zis. Coj ib tug foundry zoo li Qingdao Qiangsenyuan Technology Co., Ltd. (QSY). Nrog rau ntau tshaj 30 xyoo nyob rau hauv casting thiab machining, lawv tau zoo li pom qhov kev hloov pauv no ua ntej. Lawv tshwj xeeb hauv plhaub thiab peev casting, tab sis cov hauv paus ntsiab lus hla. Txhawm rau tuav cov ntaub ntawv los ntawm cam khwb cia hlau mus rau npib tsib xee-raws li alloys ntseeg tau, lub hauv paus - txawm tias nws yog xuab zeb lossis ceramic plhaub - yuav tsum ua kom zoo tshaj plaws ua ntej koj ua kom nrawm. Lawv txav mus rau hauv CNC machining rau kev ua tiav kuj hais txog qhov xav tau ntawm qhov tseeb uas feem ntau pib nrog cov txheej txheem casting zoo ib yam.
Lub Pouring Paradox: Qhov twg tib neeg kev txiav txim tseem tseem ceeb
Pouring automation yog tus menyuam daim ntawv tshaj tawm, tab sis nws yog qhov nyuaj. Tsis siv neeg lub tshuab nqus dej-duab-ntws rauv, ncuav khob nrog laser qib tswj-yog qhov zoo heev rau kev rov ua dua thiab kev nyab xeeb. Lawv tshem tawm tib neeg qaug zog los ntawm kev tuav cov ladles hnyav. Rau ib tug ntev series ntawm zoo tib yam castings nyob rau hauv ductile hlau los yog txheem steel, nws yog ib tug tsis-brainer.
Txawm li cas los xij, rau kev khiav luv luv lossis cov hlau nplaum nrog cov cwj pwm tsis zoo, zoo li qee qhov ntawm cov cobalt lossis npib tsib xee-raws li cov alloys tshwj xeeb, lub caij nyoog pourer lub qhov muag muaj nqis rau lawv qhov hnyav hauv kub. Lawv saib cov hlau ntws, kos npe thermal, thiab tuaj yeem hloov kho micro ntawm ya. Kuv twb pom ib tug automated ncuav rau ntawm ib tug complex stainless hlau rooj vag valve lub cev ua rau mistruns vim hais tias cov kev pab cuam lub sij hawm yog ib feem ntawm qhov tshwj xeeb gating tsim. Lub tshuab ua raws nraim li nws tau hais. Qee zaum, qhov ntawd yog qhov teeb meem.
Txoj kev hybrid feem ntau ua haujlwm zoo tshaj plaws: automate lub thauj thiab muab tso rau ntawm lub ladle rau pwm, tab sis cia tus neeg ua haujlwm txawj ua thiab coj cov ncuav. Nws txo lub cev hnyav tab sis khaws qhov kev txiav txim siab tseem ceeb hauv lub voj. Qhov no yog qhov uas automated nyob rau hauv automated xuab zeb casting xav tau lub pragmatic txhais.
The Hidden Bottleneck: Shakeout and Cleaning
Qhov no yog qhov uas ntau automation tej yaam num dawm. Koj tuaj yeem ua cov pwm zoo meej thiab ncuav lawv zoo nkauj ntawm kev kub ceev, tsuas yog tsim lub roob kub hnyiab uas yuav tsum tau muab cais tawm ntawm cov xuab zeb, kom lawv cov rooj vag thiab risers tshem tawm, thiab ntxuav. Yog tias theem no yog phau ntawv, nws dhau los ua qhov txwv tshiab.
Vibratory shakeout ntxhuav txuas nrog conveyor siv yog thawj kauj ruam. Tab sis tom qab ntawd koj xav tau automated txhaj blasting, thiab muaj peev xwm saws lossis sib tsoo robots rau degating. Tus nqi peev dhia ntawm no. Rau lub khw zoo li QSY, kev sib koom ua ke CNC machining tom qab txhais tau hais tias cov casting yuav tsum tau nthuav tawm kom raug. Kev tshem tawm lub rooj vag tsis sib haum tuaj yeem rhuav tshem qhov kev sib tw ntawd. Yog li, kev tu automation tsis yog hais txog kev ua haujlwm xwb; nws yog hais txog kev npaj ib tug precision workpiece rau theem tom ntej.
Peb tau siv cov neeg hlau sib tsoo rau txhuas castings ib zaug. Programming tus neeg hlau txoj kev rau txhua qhov tshiab geometry yog ib qho tseem ceeb rau lub sij hawm ua ntej. Kev them nyiaj tsuas yog tuaj tom qab pua pua ntawm qhov sib npaug. Nws tau qhia peb tias automation's ROI yog sib sib zog nqus rau ib feem ntim thiab tsim kev ruaj ntseg.
Cov ntaub ntawv thiab Cov Pwm Digital
Qhov tsawg-hais lus sab ntawm automation yog sau cov ntaub ntawv. Niaj hnub nimno automated molding tshuab yog cov ntaub ntawv hubs. Lawv log pwm hardness, nyem siab, lub sij hawm voj voog. Qhov no tsim cov ntiv tes digital rau txhua tus pwm. Thaum muaj qhov tsis xws luag tshwm sim-hais tias, lub qhov txhab shrinkage nyob rau hauv ib qho tuab ntawm cov cam khwb cia hlau bracket-koj tuaj yeem taug qab nws rov qab los saib seb cov pwm tshwj xeeb ntawd nyob sab nraud.
Qhov no txav kev tswj kom zoo los ntawm kev tshuaj xyuas (nrhiav qhov tsis zoo) mus rau kev tiv thaiv (tswj cov pwm tsis zoo los ntawm kev tsim). Nws yog qhov kev hloov pauv tseem ceeb. Rau kev ua haujlwm ntau txheej txheem, qhov traceability no yog kub. Yog tias QSY tshuab lub casting thiab pom qhov tsis zoo, muaj peev xwm taug qab mus rau lub voj voog pwm tshwj xeeb ntawm cov kab tshwj xeeb qhia kev kho tsis yog hauv cov xuab zeb casting, tab sis muaj peev xwm hauv lawv lub plhaub lossis cov txheej txheem peev ib yam nkaus, tsim cov lus tawm tswv yim thoob plaws lawv cov kev txawj ntse 30 xyoo.
Tab sis cov ntaub ntawv tsis muaj txiaj ntsig yam tsis muaj cov neeg tuaj yeem txhais tau. Koj xav tau cov txheej txheem engineers uas nkag siab tias qhov sib txawv ntawm qhov sib txawv ntawm qhov sib txawv siab txhais tau li cas rau cov xuab zeb lub zog ntsuab. Lub tshuab muab rau koj li cas, tib neeg muab qhov laj thawj.
Saib tom ntej: Kev sib koom ua ke, Tsis cais
Lub neej yav tom ntej ntawm automated xuab zeb casting tsis yog ib leeg xwb. Nws yog hais txog yuav ua li cas lub xov tooj ntawm tes hais lus rau lub qhov cub melting (kho qhov kub thiab txias raws li lub sij hawm thermal tsom xam), yuav ua li cas cov xuab zeb reclamation system kho raws li cov xuab zeb kub thiab LOI (Poob ntawm Ignition) nyeem, thiab yuav ua li cas cov ntaub ntawv tiav casting npaj CNC machining program.
Qhov kev sib tw tiag tiag rau cov chaw tsim khoom tam sim no yog qhov kev sib txuas ntsug ntawm cov ntaub ntawv. Nws tso cai rau tuav ntau cov ntaub ntawv nyuaj thiab geometries profitably. Lub tuam txhab muaj peev xwm tsis yog tsuas yog ua ib qho casting xwb, tab sis kom ntseeg tau thiab rov ua ib qho ze-net-puab tivthaiv npaj rau qhov kawg machining-zoo li QSY qhia txog lawv cov kev sib xyaw ua ke thiab cov kev pabcuam machining-yog qhov chaw ua lag luam.
Yog li, thaum ntsuas automation, cov lus nug tsis yog lub tshuab tuaj yeem ua cov kauj ruam no? Nws yog li cas cov kauj ruam no cov ntaub ntawv cuam tshuam rau kaum kauj ruam tom ntej? Qhov kev xav ntawd hloov, los ntawm kev ua haujlwm ua haujlwm mus rau kev sib koom ua ke, yog qhov cais qhov niaj hnub, siv tau los ntawm ib qho uas tsuas yog ua kom lub teeb rau. Cov cuab yeej tsuas yog cov cuab yeej; cov khoom siv tes ua tiag tiag yog nyob rau hauv qhov system koj tsim nrog lawv.
