Thaum cov engineers hauv North America lossis Europe xav tau a Tuam Tshoj CNC precision machining Hoobkas muaj peev xwm tuav ± 0.005 mm kam rau ua ntawm cobalt-nickel twj tso kua mis - nyob rau hauv tag nrho traceability thiab ISO-raws li kev soj ntsuam - lawv tsis tsuas yog nrhiav rau "CNC tsum nyob rau hauv Tuam Tshoj." Lawv tshawb nrhiav * muaj peev xwm ua pov thawj *, tsis yog phau ntawv cog lus.
Peb tau pom ntau qhov chaw nres tsheb ntawm cov qauv qauv vim tias lub khw lees txais cov duab kos tab sis tsis muaj kev paub dhau los nrog AMS 5387 tus cwj pwm ua haujlwm hnyav thaum lub sij hawm ntau axis milling. Los yog phem dua: txais T800 alloy qhov chaw yam tsis tau txheeb xyuas cov ntaub ntawv qhia txog qib metallurgical los ntawm cov neeg muab ntawv pov thawj. Dimensional raug txhais tau tias tsis muaj dab tsi yog tias microstructure kev ncaj ncees ua tsis tau raws li 300-bar hydraulic cycling. Tias yog vim li cas kev ntseeg tau ua haujlwm - tsis yog kev ua raws li GD&T nkaus xwb - cais qhov tseeb Tuam Tshoj CNC precision machining Hoobkas los ntawm lub khw muag khoom ua haujlwm.
Lub ntiaj teb no precision pib nrog cov khoom siv qhuab qhia - tsis yog tshuab specs xwb
Cobalt-raws li alloys zoo li T800 thiab AMS 5387 tsis yog "machined" - lawv tau coaxed. Lawv thermal conductivity yog 1/10th ntawm txhuas. Chip khiav tawm ua tsis tiav yog tias tus nqi noj khoom noj nce mus txog 3%. Ib qho hluav taws xob uas tsis tau lees paub tuaj yeem hloov qhov nyuaj los ntawm 15 HRC - txaus los tawg lub rooj zaum nozzle thaum lub sijhawm ntsuas siab.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. kho cov khoom siv raw li thawj cov txheej txheem - tsis yog lub thawv ntim khoom. Txhua tus cobalt-nickel billet nqa tag nrho cov ntawv pov thawj zeb, txheeb xyuas thaum tuaj txog tawm tsam ASTM A494 thiab AMS 5719. Lawv pab pawg kws tshaj lij koom tes tsim nyog rau txhua tus neeg xa khoom, tshawb xyuas cov cav ntoo thiab cov ntaub ntawv spectrographic - tsis yog cov ntawv xa nyiaj xwb. Qhov no tsis yog overkill. Nws yog li cas lawv xa 99.2% thawj-dhau tawm los ntawm AMS 5387 twj rotors, txawm tias thaum phab ntsa thickness poob qis dua 2.3 hli.
Lawv casting-machining kev koom ua ke nruj tswj qhov twg lwm tus poob nws. Xuab zeb-cam khwb cia hlau twj tso kua mis lub hauv paus tuaj txog ua ntej-machined rau ± 0.1 hli ntxhib Tshuag - tshem tawm rov kho qhov yuam kev. Kev nqis peev-cam khwb cia cobalt nozzles ncaj nraim mus rau hauv 5-axis CNC rau qhov kawg contours, hla kev kho cua sov thib ob uas warps nyias-walled geometries. Vertical integration tsis yog hais txog kev txuag nqi. Nws yog hais txog kev kaw qhov seem stability nyob rau hauv thermal cycles.
Kev tshuaj xyuas tsis yog lub rooj vag zaum kawg - nws tau kos rau hauv txhua qhov axis txav
Feem ntau lub khw khiav CMM kuaj tom qab machining. QINGDAO QIANGSENYUAN khiav lawv * thaum lub sijhawm * - nruab nrab ntawm kev hla dhau thiab ua tiav. Vim li cas? Vim tias lub cuab yeej 0.012 hli hnav offset ntawm lub piston twj tso kua mis lub tog raj kheej lub tsev hloov pauv bore taper dhau qhov kev txwv. Lawv cov optical profileometers ntsuas qhov chaw tiav * hauv qhov chaw *, tsis lees txais qhov chaw ua ntej cov dej txias ntxuav tawm pov thawj ntawm micro-tearing.
Txhua qhov tseem ceeb tau txais kev lees paub tag nrho: tus lej xov tooj cua sov, tus neeg teb xov tooj ID, tshuab ID, CMM daim ntawv teev sijhawm, thiab qhov kawg pom kev kos npe tawm tawm tsam cov neeg siv khoom tau txais kev lees paub - tsis yog "ISO 2768." Thaum ib lub European OEM thov kev ua haujlwm ntawm qhov tsis yog tus qauv winch center ncej cov menyuam nyob rau hauv simulated load, pab pawg tau tsim ib qho kev cai xeem jig thiab xa torque-deformation curves nrog rau cov khoom xa tuaj. Tsis muaj nqe lus ntxiv. Tsis ncua. Tsuas yog engineering alignment.
Tsim-rau-kev tsim khoom tsis yog kev muag khoom - nws yog koj qhov project thawj qhov kev pheej hmoo txo qis
"Koj puas tuaj yeem ua qhov no?" yog lo lus nug tsis raug. Qhov zoo yog: "Dab tsi yuav ua tsis tau ua ntej - geometry, cov khoom siv, lossis cov txheej txheem saw?"
QINGDAO QIANGSENYUAN tus engineers chij teeb meem ua ntej txiav hlau. Lawv yuav hu tawm GD&T kev tsis sib haum xeeb qhov twg txoj hauj lwm kam rau ua sib tsoo nrog cov kaum sab xis. Lawv yuav hais kom hloov lub vojvoog me me ntawm lub ntsaws cobalt kom tsis txhob muaj kev sib tham-induced micro-cracks. Lawv tsis lees txais cov duab kos nrog qhov tsis muaj tseeb ntawm qhov ua tiav ntawm qhov tsis pom kev sab hauv - tom qab ntawd tawm tswv yim rau lwm txoj hauv kev nrog cov ntaub ntawv lub sijhawm cuam tshuam.
Qhov no tsis yog nitpicking. Nws yog li cas lawv txiav qhov nruab nrab NPI (cov khoom qhia tshiab) ncua sij hawm los ntawm 37% rau hydraulic valve sib dhos. Cov lus tawm tswv yim thaum ntxov tiv thaiv $ 12,000 hauv cov ntawv T800 uas tau muab pov tseg - thiab peb lub lis piam ntawm kev rov ua haujlwm dua.
Saib ua ntej, lawv R & D tsom tsis yog ntawm cov tshuab loj. Nws yog nyob rau ntawm cov txheej txheem hybrid: ze-net-puab peev castings nrog kev sib xyaw ua ke cua txias, ua tiav los ntawm cov khoom noj siab milling uas khaws cov kev ntxhov siab seem. Daim ntawv pov thawj nthuav dav lub hom phiaj API 6A thiab PED 2014/68 / EU - tsis yog checkboxes, tab sis raws li kev txwv tsim ci rau hauv lawv cov txheej txheem kev npaj software.
Yog tias koj qhov kev ua siab ntev tom ntej yuav tsum muaj sia nyob siab, hnav siab, lossis ua haujlwm siab - thiab koj xav tau Tuam Tshoj CNC precision machining Hoobkas uas kho metallurgy kom loj li machining - pib nrog cov khoom traceability, tsis yog MOQs xwb. Xav tau cov ntaub ntawv pov thawj ntawm kev soj ntsuam hauv txheej txheem - tsis yog cov ntaub ntawv kawg nkaus xwb. Xaiv cov neeg koom tes uas hais koj cov lus ua haujlwm: tus nqi ntws, lub neej voj voog, hom tsis ua haujlwm - tsis yog microns thiab Ra qhov tseem ceeb.
Qhov tseeb tseeb tsis ntsuas qhov kawg ntawm kab. Nws tau tsim rau hauv txhua qhov kev txiav txim siab - los ntawm kev xaiv kub ntau rau cov cuab yeej cuab tam. Qhov ntawd yog qhov uas engineering ntsib kev ua tiav.
