Thaum cov engineers xav tau qhov chaw uas tuav ± 0.005 hli kam rau ua raws li 300-bar hydraulic loads-los yog ciaj sia 650 ° C cobalt-alloy nozzle yaig nyob rau hauv oilfield kev pab cuam-lawv tsis nrhiav "lub khw CNC." Lawv nrhiav ib cnc precision machining tuam txhab Hoobkas nrog rau cov ntaub ntawv kev tswj xyuas metallurgical, muaj peev xwm ntau axis ntawm hardened superalloys, thiab xoom kam rau siab rau qhov ntev drift hla batches. Qhov ntawd tsis yog lus lag luam. Nws yog qhov peb tau txheeb xyuas thoob plaws 127 kev tshuaj xyuas ntau lawm ntawm Qingdao Qiangsenyuan Technology Co., Ltd.
Lub ntiaj teb no precision pib qhov twg cov neeg muag khoom feem ntau nres: cov ntaub ntawv traceability
Feem ntau cov khw CNC kho cov khoom siv raw li cov khoom lag luam. Qiangsenyuan kho nws ua thawj kauj ruam. Txhua T800 cobalt-raws li alloy bar tuaj txog nrog zeb xeem ntawv ceeb toom, tag nrho cov xov tooj cua sov traceability, thiab ua ntej tsim nyog tiv thaiv ASTM A970 thiab AMS 2269. Peb tau pom cov neeg muas zaub tsis lees paub qhov chaw los ntawm Tier-1 lwm tus neeg vim hardness varied ± 8 HRC nyob rau hauv ib tug casting-vim uncontrolled txias nqi. Ntawm Qiangsenyuan, hlau thiab stainless hlau castings undergo thermal simulation ua ntej ncuav; cobalt-nickel Cheebtsam tau txais spectrographic pov thawj * ntawm daim ntawv txais *, tsis yog nyob rau hauv daim ntawv. Qhov no tsis yog overkill. Nws yog vim li cas lawv lub piston twj tso kua mis lub tog raj kheej vaj tse ua tiav 0.012 hli roundness tshaj 280 mm ntev - thiab tuav nws tom qab 500 teev ntawm kev ntsuas ntsev-txhaj tshuaj.
Vertical kev koom ua ke tsis yog ib lo lus buzz-nws yog li cas lawv tshem tawm kev ua yuam kev
Qee lub tuam txhab outsource casting, ces tshuab, ces tiav. Txhua qhov handoff ntxiv variation. Qiangsenyuan muaj cov saw tag nrho: peev casting rau nyias-walled nozzles, xuab zeb casting rau hnyav twj tso kua mis foundations, tsib-axis CNC machining nrog Renishaw probing, thiab post-machining kev nyuaj siab nyem ib AMS 2750. Thaum ib tug European neeg xav tau cov tsis-standard winch center ncej ncej rollers nrog asymmetric spline geometry thiab 42-txheej hardness geometry thiab 3-axis 14-lub lim tiam ua ntej. Qiangsenyuan xa cov qauv ua haujlwm hauv 11 hnub-vim tias lawv cov qauv kev lag luam tau hloov kho cov duab los ntawm cov ntaub ntawv machinability los ntawm lawv tus kheej Mazak INTEGREX i-200S. Tsis muaj kev sib koom tes sab nraud. Tsis muaj GD&T txhais lus qeeb. Tsuas yog ib pab neeg muaj kev kam rau siab ua ke los ntawm pwm kab noj hniav mus rau qhov kawg tshuaj xyuas daim ntawv tshaj tawm.
Lawv tsis tsuas yog ua tau raws li ISO 9001 - lawv ua kom zoo rau hauv kev ua haujlwm logic
Taug kev mus rau hauv lawv qhov chaw Qingdao thiab koj yuav pom CMMs nyob * nruab nrab * machining hlwb - tsis yog ntawm kev tshuaj ntsuam zaum kawg. Cov neeg khiav dej num tshawb xyuas qhov tseem ceeb diameters tom qab roughing, tom qab ntawd dua tom qab ua tiav. Vim li cas? Vim tias peb tau saib ntau lub khw nrhiav pom qhov txawv txav tsuas yog tom qab hardening-thaum cov nqi seem ntau dua li ntawm 7x. Qiangsenyuan qhov kev soj ntsuam raws tu qauv yuam kom pom thaum ntxov: cov khoom tuaj tau txais kev kuaj ultrasonic rau sab hauv porosity; Kev kuaj xyuas hauv cov txheej txheem siv optical sib piv rau ntug kev sib xws ntawm lub rooj zaum siab valve; Kev tso tawm zaum kawg yuav tsum muaj kev sim ua haujlwm-xws li nias lub valve vaj tsev rau 1.5x ntsuas kev ua haujlwm siab thaum saib xyuas tus nqi xau nrog helium huab hwm coj spectrometry. Txhua daim ntawv tshaj tawm cuam tshuam rov qab rau tus lej ID tshwj xeeb, tus lej xov tooj cua sov, thiab tus neeg ua haujlwm kos npe. Tsis muaj kev zam. Tsis muaj "kev pom zoo hais lus."
Qhov no yog qhov uas high-tolerance manufacturing tsis ua theoretical
Qiangsenyuan tsis caum ntim. Lawv lub hom phiaj nyob qis qis: hydraulic system Cheebtsam, roj & roj twj sib dhos, engineering tsheb kis tau tus mob, thiab cobalt-alloy hnav nto. Qhov tshwj xeeb no txhais tau hais tias lawv lub tsev qiv ntawv muaj xws li kev cai carbide inserts rau AMS 5387 ntawm 28 m / min txiav ceev - thiab lawv cov tshuab ua haujlwm paub meej tias thaum twg los txo tus nqi noj kom tsis txhob ua haujlwm hnyav ntawm T800 alloy. Nws txhais tau tias lawv cov engineers casting to taub yuav ua li cas vanadium micro-precipitates cuam tshuam rau machinability ntawm stainless hlau twj tso kua mis foundations - thiab kho solidification qauv raws li. Nws txhais tau hais tias lawv cov pab pawg quoting chij GD&T callouts uas tsis sib haum xeeb nrog kev ua tiav tiav ntawm lub kaum sab xis ntawm 0.3 mm - * ua ntej * txiav hlau. Qhov ntawd tsis yog kev pabcuam neeg siv khoom. Nws yog kev qhuab qhia engineering siv rau txhua qhov kev txiav txim, los ntawm tus qauv mus rau 500-thooj khiav.
Yog tias koj qhov project tom ntej no xav tau qhov chaw ua haujlwm - tsis yog haum - nyob rau hauv lub siab, qhov kub thiab txias, los yog corrosion, pib nrog cnc precision machining tuam txhab Hoobkas uas ua pov thawj tseeb hauv nws cov txheej txheem, tsis yog nws cov ntawv qhia xwb. Qiangsenyuan lub zog dag tsis muaj cov cuab yeej siv, tab sis hauv kev paub * thaum tsis siv nws *. Lawv qhov kev ntsuas ua tiav tsis yog spindle uptime. Nws yog xoom teb tsis ua hauj lwm ntawm lub siab li qub xa mus rau North Sea platforms. Qhov kev ntseeg zoo li no tsis suav nrog cov peev nyiaj lag luam. Nws ntsuas nrog metallurgical nruj, kev ua haujlwm sib xyaw ua ke, thiab kev soj ntsuam cov txheej txheem sau hauv microns - tsis tau cog lus.
