Thaum engineers thiab procurement managers nrhiav ib tug peev casting nqi Hoobkas, lawv tsis yog sib piv cov lus hais xwb - lawv tab tom ntsuas kev pheej hmoo. Ib tug 0.15 hli kam rau drift nyob rau hauv ib tug cobalt alloy twj tso kua mis vaj tse yuav ua rau cascade tsis ua hauj lwm nyob rau hauv high-pressure hydraulic systems. Ib qho 3% kev hloov pauv hauv AMS 5387 grain qauv tuaj yeem txiav lub neej kev pab cuam los ntawm 40%. Tus nqi tseem ceeb - tab sis tsuas yog thaum nws tsis cuam tshuam qhov kev ruaj ntseg, microstructural kev ncaj ncees, lossis batch-rau-batch repeatability.
Vim li cas "Tus Nqi qis tshaj" yog qhov yuam kev kim tshaj plaws hauv Precision Casting
Peb tau pom peb qhov kev ua tsis tiav rov qab los ntawm 127 tus neeg siv khoom ua haujlwm: Ua ntej, cov neeg muag khoom tau hais tawm tsam ntawm T800 cobalt-based castings - tom qab ntawd hloov cov khoom seem uas tsis tau lees paub los tsoo cov npoo. Thib ob, cov chaw tsim khoom lees txais GD & T-hnyav kos duab yam tsis muaj kev lees paub kev kho cua sov txoj kev cuam tshuam - ua rau 22% rov ua haujlwm ntawm piston twj tso kua mis lub tog raj kheej. Thib peb, outsourcing zaum kawg machining rau cov khw thib peb uas tsis muaj CMM traceability, voiding ISO 9001 ua raws li qhov tseem ceeb.
Muaj tseeb peev casting nqi tswj pib nce-tsis yog nyob rau hauv nqe lus hais, tab sis thaum lub sij hawm xaiv cov khoom thiab cov txheej txheem daim ntawv qhia. Ntawm QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., txhua qhov kev hais lus suav nrog kev tshuaj xyuas kev tsim khoom pub dawb: Peb simulate thermal shrinkage rau koj cov alloy tshwj xeeb, overlay casting cua ntsawj ntshab lub kaum sab xis tiv thaiv koj cov kev ua haujlwm siab, thiab tus chij nta yuav tsum tau ua haujlwm thib ob ua ntej pib lub cuab yeej. Qhov no tshem tawm cov nqi zais - zoo li $ 8,200 thaum muaj xwm txheej ceev CNC rov ua haujlwm tom qab xuab zeb-ntxhais hloov pauv hauv lub winch center ncej cov menyuam.
Plaub Levers uas ua tau txo koj cov peev txheej Casting nqi
Tus nqi tsis yog tus lej - nws yog qhov ua haujlwm ntawm plaub qhov sib cuam tshuam sib txawv:
- Khoom siv efficiency: Peb txoj kev sib koom ua ke tso cai rau peb rov ua cov nickel-cobalt trimmings rau hauv cov khoom siv tshiab raws li ASTM B575 ntawv pov thawj-txiav cov khoom siv raw khoom pov tseg los ntawm 18% piv rau cov khoom sib cais.
- Kev sib sau ua ke: Peb ua kev nqis peev casting, kev kho cua sov kom txo qis, thiab tsib-axis tiav hauv ib qho chaw. Tsis muaj logistics qeeb. Tsis hloov kev puas tsuaj. Tsis muaj qhov me me drift ntawm kev ua haujlwm.
- Kev soj ntsuam precision: Txhua qhov ntau dhau los ua pov thawj dual: ntsuas qhov muag rau qhov chaw geometry (± 1.2 μm), tom qab ntawd CMM scanning rau kev sib raug zoo nrog cov ntaub ntawv (ASME Y14.5-2018 raws). Peb khaws cov ntaub ntawv soj ntsuam tag nrho - tsis yog cov ntawv hla dhau / tsis ua haujlwm xwb.
- Design-for-manufacturing tswv yim: Thaum koj xa daim duab rau lub siab valve lub cev, peb rov qab cov lus piav qhia tsis pub dhau 48 teev-xws li tshem cov phab ntsa nyias kom tsis txhob kub tearing, lossis kho qhov rooj kom tshem tawm cov porosity hauv 60 ° angled flow path.
Qhov Kev nqis peev tiag tiag Casting Tus nqi Transparency zoo li cas
Ib tus neeg siv khoom ib zaug nug: "Koj puas tuaj yeem phim qhov no $ 14.20 / chav tsocai rau AMS 5387 cobalt alloy nozzles?" Peb tsis kam lees—thiab piav qhia vim li cas. Lawv cov lus hais kwv yees 92% tawm los. Peb cov ntaub ntawv qhia tau hais tias 73% tawm los rau cov phab ntsa thickness thiab alloy ua ke nyob rau hauv industrial-scale nqus casting. Kev sib piv lawv cov nqi yuav xav tau txiav kev kuaj xyuas, hla kev kuaj ultrasonic, thiab siv cov khoom tsis muaj ntawv pov thawj T800. Hloov chaw, peb tau npaj cov kev tsim kho tshiab: ntxiv 0.8 hli phab ntsa tuab ntawm cov cheeb tsam tsis tseem ceeb, nce cov txiaj ntsig mus rau 89%, thiab xa tawm ntawm $ 15.60 / chav tsev - nrog rau cov khoom siv tag nrho, cov ntaub ntawv kho cua sov, thiab kev ua haujlwm txaus-kuaj validation.
Qhov no yog li cas ib peev casting nqi Hoobkas khwv tau kev ntseeg siab: tsis yog los ntawm kev txo qis cov neeg sib tw, tab sis los ntawm kev nthuav tawm cov kev xav, suav cov kev lag luam tawm, thiab ua kom cov nqi sib tw nrog cov kev xav tau ua haujlwm.
Xaiv Tshaj Tawm Daim Ntawv Quote
Yog tias koj daim ntawv thov xav kom muaj kev ncaj ncees nyob rau hauv 350 bar hydraulic loads-los yog hnav tsis kam nyob rau hauv abrasive slurry ib puag ncig-koj xav tau ntau tshaj tus nqi sib tw. Koj xav tau cov ntaub ntawv teev cov txheej txheem muaj peev xwm ntsuas (Cpk ≥1.67 rau qhov loj me), metallurgical lab cov ntawv ceeb toom rau ib qho cua sov, thiab kev txhawb nqa engineering uas tau debugged cobalt alloy nozzle tawg hauv cov twj tso kua mis tawm sab nraud.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ua haujlwm los ntawm ISO-raws li qhov chaw nyob rau hauv Qingdao qhov twg txhua cobalt-nickel casting undergoes spectral tsom xam ua ntej pouring, txhua steel casting tau txais radiographic tshuaj xyuas, thiab txhua txhua stainless hlau tivthaiv tau ntsev-txhaj tshuaj ntsuam xyuas rau ASTM B117 qauv. Peb tsis tsuas yog ua tau raws li cov specs-peb qhia seb yuav ua li cas txhua kauj ruam cov txheej txheem cuam tshuam rau koj qhov kev ntseeg siab tiag tiag.
Saib tom ntej, peb R & D tsom mus rau hybrid casting-machining workflows rau ultra-thin-walled Cheebtsam - txo tag nrho cov txhuas lub sij hawm los ntawm 37% thaum tuav tswj ± 0.025 hli qhov chaw raug. Vim tias qhov kev ntseeg siab tshaj plaws peev casting nqi Hoobkas tsis yog qhov pheej yig tshaj ntawm daim ntawv. Nws yog tus lej uas muaj sia nyob rau kev xa tawm.
