Nrhiav ib qho peev casting foundry kev muag khoom Hoobkas- tag nrho cov khoom siv, ISO-raws li, thiab npaj los tsim cov khoom muaj kev ntseeg siab nyob rau hnub ib? Koj tsis yog yuav cov tshuab xwb. Koj tau txais cov txheej txheem pov thawj, kev qhuab qhia metallurgical, thiab cov leeg tshwj xeeb engineering ua rau ntau xyoo ntawm lub siab-valve, twj-tsev, thiab cobalt-alloy ntau lawm.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ua haujlwm turnkey peev casting foundry hauv Qingdao, Tuam Tshoj - ib qho uas khiav txhua hnub, tsis yog ib txoj kab tsav tsheb lossis cov khoom muaj nqis. Peb tau nrum ntau tshaj 12,000 AMS 5387 cobalt alloy twj tso kua mis txij thaum 2021. Peb tau machined piston lub tog raj kheej vaj tse nrog ± 0.015 hli GD&T kam rau ua raws li AS9102 ua raws. Thiab peb tau xa T800-raws li nozzles rau hydraulic OEMs nyob rau hauv lub teb chaws Yelemees thiab oilfield cov chaw muab kev pab nyob rau hauv Texas - txhua yam tsis muaj rework los yog seem tuav.
Qhov no tsis yog theoretical muaj peev xwm. Nws yog cov ntaub ntawv tso tawm. Txhua lub tshuab hluav taws xob lub tshuab hluav taws xob ntsuas hluav taws xob yaj, txhua lub plhaub ntim cov ntaub ntawv viscosity thiab nyob hauv lub sijhawm, txhua CMM daim ntawv tshaj tawm sib txuas rov qab mus rau tus lej kub ntau thiab tus neeg teb xov tooj ID. Qhov theem ntawm traceability tsis tshwm sim los ntawm daim ntawv qhia - nws tau ci rau hauv kev ua haujlwm vim peb cov neeg siv khoom xav kom nws rau kev nyab xeeb-tseem ceeb heev.
Dab tsi Ua Qhov Kev Lag Luam Casting Foundry rau Muag Hoobkas txawv?
Feem ntau "npaj-ua-ua haujlwm" cov chaw tsim khoom muaj kev ua haujlwm casting-los yog machining. Tsis tshua muaj ob qho tib si, thiab yuav luag tsis tau nrog synchronized txheej txheem tswv cuab. Nov yog yam koj tau txais:
- Vertical kev koom ua ke koj tuaj yeem txheeb xyuas: Casting, kev kho cua sov, multi-axis CNC, thiab nto tiav tshwm sim nyob rau hauv ib lub ru tsev-nrog sib qhia metrology, unified cov ntaub ntawv txaus, thiab sib koom ua ke zoo rooj vag. Tsis muaj handoffs. Tsis muaj kev thuam-hloov thaum lub vaj tsev valve ua tsis tiav kev sim hydrostatic.
- Superalloy fluency - tsis yog kev zam xwb: Peb tsis yog * lees txais * T800 lossis AMS 5387; peb ua ntej tsim nyog txhua batch tiv thaiv ASTM A494 thiab AMS 5719. Peb lub plhaub system tuav cobalt-nickel alloys tsis muaj plhaub tawg lossis hlau nkag. Peb qhov kev tshem tawm kev ntxhov siab tom qab muaj kev cuam tshuam hauv qab 0.05 hli ntawm 300-mm-inch twj tso kua mis.
- Tsis muaj "production-ready" illusions: Lub chaw ua haujlwm puv sijhawm tsib hnub/lub lim tiam. Txhua qhov cub hluav taws xob raug ntsuas raws li AMS 2750E. Txhua CMMs siv cov khoom pov thawj uas tau lees paub rau NIST. Tsis muaj "lub sijhawm ua haujlwm" - tsuas yog koj thawj PO, koj thawj txoj kev kuaj xyuas, koj thawj cov khoom xa tuaj.
Qee tus neeg yuav khoom xav tias "turnkey" txhais tau tias plug-and-play automation. Tsis yog. Dab tsi tseem ceeb yog rov ua dua - tsis yog neeg hlau. Peb siv phau ntawv plhaub dipping vim nws xa cov phab ntsa nruj dua ntawm cov nozzles nyuaj dua li cov caj npab robotic ua. Peb khaws cov kws tsim txuj ci - tsis yog vim peb tawm tsam kev hloov pauv, tab sis vim tias lawv txhais tes-qhov muag calibration txiav thawj kab lus los ntawm 68% ntawm cov khoom tsis yog tus qauv winch.
Vim li cas cov neeg yuav khoom saib xyuas kev ua haujlwm tseem ceeb
Ntau tus tub ua lag luam tsom mus rau square footage lossis tonnage peev. Lawv nco txog lub plawv dhia ua haujlwm: cov khoom siv traceability, soj ntsuam qhov tob, thiab cov txheej txheem ua tswv. Ib tus neeg yuav khoom "npaj" xuab zeb casting cog hauv xyoo 2022 - tsuas yog kom pom cov spectrometer tsis tau ntsuas, lub plhaub ziab qhov cub tsis muaj cov ntaub ntawv loggers, thiab tsis muaj leej twg khaws cov ntaub ntawv kho cua sov dhau 30 hnub. Rau lub hlis tom qab, lawv tau rov lees paub txhua yam.
Peb tsis zais tom qab ntawv pov thawj. Peb qhia lawv. Txhua qhov kev txiav txim casting suav nrog: cov ntaub ntawv pov thawj (nrog rau cov ntawv xeem zeb), lub plhaub tsim cov cav, ncuav kub nkhaus, X-ray cov ntaub ntawv (ASTM E94 Theem 2), thiab CMM zaum kawg scans raws li cov neeg siv khoom GD&T callouts. Yog tias koj pab pawg QA nug txog cov ntsiab lus tshwj xeeb ntawm lub cobalt alloy plug-peb xa cov scan, txoj kev sojntsuam, thiab kev kho thermal expansion thov.
Lub Ntiaj Teb Tso Tawm - Tsis yog Specs xwb
Qhov kev nqis peev no casting foundry rau muag Hoobkas nkoj ua haujlwm qhov chaw-tsis yog cov qauv. Lub quarter dhau los, peb tau xa:
- 427 siab li qub rau mobile hydraulic systems-txhua tus nrog 100% helium leak kuaj ntawm 350 bar
- 1,850 piston twj tso kua mis lub tog raj kheej nyob hauv ASTM A487 Qib CA6NM-machined rau ISO 2768-mK, nrog nto tiav Ra ≤ 0.8 µm ntawm sealing ntsej muag
- 89 cobalt alloy nozzles nyob rau hauv AMS 5387-dimensionally verified hla 42 tseem ceeb nta, nrog microstructure validated ntawm SEM / EDS
Txhua qhov chaw tau ntsib qhov rais xa khoom. Tsis muaj qhov yuav tsum tau ua haujlwm ua haujlwm. Vim li cas? Vim tias peb txoj kev npaj ua haujlwm txuas lub sijhawm lub voj voog mus rau lub tshuab muaj peev xwm-thiab vim tias peb cov kws ua haujlwm sib koom ua ke cov duab kos ua ntej hais. Peb chij nyias-walled seem ua rau shrinkage * ua ntej * lub plhaub tsev pib - tsis yog tom qab thawj tsab xov xwm tshuaj xyuas ua tsis tiav.
Leej twg yuav tsum xav txog qhov Foundry—thiab leej twg yuav tsum taug kev deb
Qhov no haum rau cov neeg yuav khoom uas xav tau qhov tseeb - tsis nrawm. Yog tias koj qhov tseem ceeb tshaj tawm cov khoom lag luam cobalt-alloy tshiab nyob rau hauv 90 hnub, qhov chaw tsim khoom no txiav lub sijhawm ua haujlwm los ntawm kev tshem tawm cov khoom tsim nyog. Yog tias koj ua haujlwm hauv aerospace, lub zog, lossis lub luag haujlwm hnyav, AS9100-ua haujlwm ua haujlwm uas twb muaj lawm txo koj lub nra hnyav heev.
Nws tsis * tsis * haum cov neeg yuav khoom xav tau cov khoom lag luam qis qis. Peb cov txheej txheem tsom rau kev ua haujlwm-tsis yog tus nqi. Peb tsis lees txais qhov kev txiav txim qhov twg cov khoom specs tsis sib haum nrog casting geometry. Peb poob tej yaam num uas GD&T tsis muaj cov qauv datum. Peb xav hais tias tsis yog nkoj ib feem uas dhau kev soj ntsuam tab sis ua tsis tiav hauv kev pabcuam.
Lub chaw pabcuam rau North America, Europe, thiab Southeast Asia - tsis yog los ntawm cov neeg ua haujlwm, tab sis los ntawm kev sib koom ua haujlwm ncaj qha. Koj pab neeg tau txais kev nkag mus rau peb tus kws tshawb fawb metallurgist thaum lub sijhawm tshuaj xyuas kev tsim qauv. Koj pab pawg QC tau txais cov ntaub ntawv tshawb xyuas lub sijhawm tiag tiag-tsis yog PDF cov ntsiab lus xa email txhua lub lim tiam.
Ib peev casting foundry kev muag khoom Hoobkas tsuas yog xa tus nqi thaum nws cov txheej txheem sib tw koj lub hom phiaj tseem ceeb - tsis yog nws daim ntawv lag luam. QINGDAO QIANGSENYUAN TECHNOLOGY txoj haujlwm ua pov thawj tias precision casting tsis yog hais txog cov cuab yeej ib leeg. Nws yog hais txog kev txiav txim siab txhua hnub: qhov twg alloy batch yuav rub, ntev npaum li cas rau dewax, qhov twg tso cov thermocouple, thiab seb puas yuav tso tawm ib feem raws li ib qho CMM point lossis tag nrho cov kev txheeb cais. Qhov ntawd yog qhov txawv ntawm qhov chaw uas khiav-thiab ib qho uas xa.
