
Thaum koj lub kaw lus hydraulic ua tsis tau raws li 350-bar siab, lossis cobalt-alloy twj nozzle tawg tom qab 472 teev ua haujlwm, qhov teeb meem tsis tshua muaj pib ntawm kev sib dhos - nws pib nrog cov lus qhia tshwj xeeb, xaiv cov khoom siv, thiab kev tswj cov txheej txheem. Tias yog vim li cas engineers nrhiav qhov tseem ceeb tshuab qhov chaw koom haum koom tes tsis nug "Koj puas tuaj yeem ua tau?" Lawv nug: "Koj puas tuaj yeem tuav ± 0.005 hli ntawm AMS 5387 cobalt alloy bore thaum khaws cov qauv nplej los ntawm kev kho cua sov - thiab taug qab txhua kilogram ntawm raw khoom rov qab rau nws cov cav yaj?"
Txhim khu kev qha precision manufacturing xav tau ntau dua nruj kam rau ua ntawm daim ntawv. Nws yuav tsum muaj kev sib koom ua ke ntsug qhov twg casting shrinkage, machining deflection, thiab thermal distortion yog qauv - tsis twv. Ntawm QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., peb tau pom cov neeg siv khoom tsis lees paub thawj ntu vim tias GD&T callouts tsis sib haum nrog cov xuab zeb-casting cov kaum sab xis. Peb kuj tau pom lawv txuas ntxiv cov ntawv cog lus tom qab pom peb cov kev kuaj xyuas CMM tau ntes tau 0.012 hli taper sib txawv * ua ntej * nyuaj tig-txuag peb lub lis piam rov ua haujlwm.
Peb lub tuam txhab ISO-raws li kev tswj hwm tag nrho lub voj voog: peev casting rau nyias-walled cobalt nozzles, xuab zeb casting rau cov hlau loj twj tso kua mis foundations, multi-axis CNC machining ntawm T800 alloy center ncej chais, thiab nto kev kho mob calibrated rau haumxeeb hnav tsis kam-tsis yog zoo nkauj. Kev kho cua sov tsis yog outsourced; nws tau teem sijhawm nruab nrab ntawm kev ntxhib thiab ua tiav machining, nrog rau cov cav ntoo rauv khi ncaj qha rau feem ntau tus lej. Thaum tus neeg siv khoom hauv North American oilfield xav tau 220 lub siab li qub nrog HRC 42-46 hardness thiab xoom microcracks, peb tau khiav peb lub tshav kub, kho lub sij hawm ntub dej los ntawm 8 feeb, thiab tau lees paub txhua pawg nrog kev kuaj ultrasonic thiab metallography - tsis yog Rockwell nyeem xwb.
Qee tus neeg muag khoom kho cobalt-nickel alloys ua "cov hlau tawv." Peb kho lawv raws li cov txheej txheem - qhov twg muaj pes tsawg leeg, kev faib khoom carbide, thiab kev ua haujlwm ua ntej txhais cov kev txwv machinability. AMS 5387 tsis yog ib daim ntawv tshwj xeeb xwb; nws yog ib daim ntawv cog lus metallurgical. Peb tau txais ntawv pov thawj T800 ingots nrog tag nrho cov ladle tsom xam cov ntaub ntawv, koom tes ncaj qha nrog cov neeg muag khoom nrhiav kom paub tseeb dendrite caj npab sib nrug, thiab tsis lees txais daim ntawv qhia txog> 15% kev hloov pauv hauv cov ntsiab lus cobalt - txawm tias lawv dhau qhov kev sim tensile.
Qhov kev qhuab qhia no tseem ceeb thaum machining piston twj tso kua mis lub tog raj kheej. Lub 0.008 hli lub cuab yeej deflection thaum lub sij hawm contouring sab hauv tuaj yeem cuam tshuam cov kabmob kev sib tw geometry, ua kom nrawm nrawm hauv kev thauj khoom. Peb qhov kev daws teeb meem? Pre-stress nyem annealing ua ntej ntxhib machining, ces nruj fixture tsim tshuaj ntsuam xyuas nrog modal tsom xam. Peb tsis tsuas yog ua tau raws li ASME B16.34 cov qauv qauv-peb qhia txog cov kev ntxhov siab uas nyob rau hauv cov seem tseem ceeb uas siv X-ray diffraction ntawm cov qauv ntau. Qhov ntawd yog li cas peb xa rov tuaj yeem rov ua dua hauv qab 0.003 hli ntawm 300-mm-inch stainless hlau castings.
"Fast shipping" txhais tau tias tsis muaj dab tsi yog tias thawj cov khoom xa tuaj tuaj nrog cov khoom tsis sib haum lossis cov ntaub ntawv pov thawj tsis tau lees paub. Peb tau taug qab ntau dua 1,200 qhov kev txiav txim ntau lawm txij li xyoo 2021: 98.3% xa tawm hauv ± 2 hnub ua haujlwm ntawm hnub cog lus, thiab 100% suav nrog tag nrho cov ntaub ntawv-cov kab kos kho cua sov, CMM cov ntaub ntawv, kev tshuaj xyuas spectral, thiab cov ntaub ntawv xeem tsis muaj kev puas tsuaj-uploaded rau cov neeg siv khoom portals ua ntej xa.
Yuav ua li cas? Lean workflow tsis yog txoj kev xav ntawm no. Peb ua ntu ntu casting, machining, thiab ua tiav hauv cov hlwb tshwj xeeb - tsis yog chav haujlwm. Lub winch center ncej cov menyuam txav los ntawm pwm mus rau qhov kawg sib tsoo nyob rau hauv 72 teev vim hais tias cov xuab zeb pwm yog pre-rhuab mus rau 220 ° C kom txo thermal shock, thiab CNC cov kev pab cuam muaj xws li adaptive pub nqi uas them rau cov cuab yeej coj nyob rau hauv lub sij hawm. Tsis muaj kev nrawm nrawm kawg. Tsis muaj "tus nqi nrawm nrawm." Tsuas yog cov txheej txheem npaj-rov qab los ntawm cov khoom tsis muaj ntawv pov thawj AMS 5387 daim ntawv pov thawj thiab cov cuab yeej ua ntej tsim nyog rau T800 alloys.
Yog tias koj qhov project tom ntej no suav nrog lub cev muaj zog siab, lub twj tso kua mis tiv thaiv corrosion, lossis cov khoom siv hauv tsheb uas raug rau cov khoom tawg, koj xav tau ntau tshaj li tus neeg xa khoom - koj xav tau ib tus kws tshaj lij uas nyeem GD&T zoo li cov qauv sau ntawv, cov lus nug kos cov kev xav thaum ntxov, thiab kho cov khoom siv traceability tsis yog sib tham.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. xa cov precision tsis yog kev lag luam thov - tab sis raws li cov ntaub ntawv sau tseg, tshawb xyuas, rov ua dua. Los ntawm cobalt alloy nozzles ciaj sia 1,800+ teev nyob rau hauv qaub roj kev pab cuam rau stainless hlau castings tuav ± 0.01 hli flatness nyob rau hauv 1.2-meter nto, kev ntseeg siab pib nrog tob npaum li cas koj to taub dab tsi tshwm sim * nruab nrab * daim duab thiab qhov tiav.
Mus saib https://www.tsingtaocnc.com los tshuaj xyuas kev muaj peev xwm, rub tawm cov ntsiab lus ntawm kev ua raws cai, lossis xa cov duab kos rau cov lus qhia txog kev tsim khoom - tsis muaj NDA xav tau rau kev tshuaj xyuas thawj zaug.