Thaum cov kws tshaj lij qhia cov hlau ntxig yas txhaj tshuaj molding, lawv tsis yog xaiv cov txheej txheem xwb-lawv xaiv kev koom tes. Qhov kev sib tw tiag tiag yog tsis ntxig hlau rau hauv yas. Nws tau ua kom ntseeg tau tias qhov ntxig nyob ruaj khov, tsis muaj kev ntxhov siab, thiab corrosion-resistant tom qab 10,000 cycles nyob rau hauv hydraulic siab. Peb tau pom ntau tus qauv ua tsis tiav - tsis yog los ntawm kev tsim pwm tsis zoo, tab sis los ntawm kev nthuav dav thermal tsis sib xws ntawm cov khoom ntxig thiab cov khoom siv polymer. Yog vim li cas a hlau ntxig yas txhaj tshuaj molding Hoobkas yuav tsum ua ntau tshaj li khiav tshuab. Nws yuav tsum engineers interfaces.
Yog vim li cas Insert qhov tseeb Beats Pwm Cavity kam rau ua txhua lub sij hawm
Feem ntau cov kev ua tsis tiav rov qab mus rau ib qho kev hloov pauv tsis zoo: coefficient ntawm thermal expansion (CTE) mismatch. Ib qho stainless hlau ntxig (CTE ≈ 17 µm / m·°C) shrinks qeeb dua PEEK (CTE ≈ 35–45 µm / m·°C) thaum txias. Yog tias lub Hoobkas kho qhov ntxig ntxig rau qhov chaw zoo li qub-tsis yog cov khoom siv thermally-qhov kev sib tw, lub rooj vag khov tawm ntawm qhov chaw, lossis micro-cracks daim ntawv ntawm cov hlau-yas interface. Ntawm QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., txhua qhov ntxig yog pre-conditioned kom phim lub melt kub profile ntawm cov resin xaiv. Peb txheeb xyuas qhov ruaj khov ntawm peb lub ntsiab lus: chav tsev kub, pwm qhov chaw (piv txwv li, 120 ° C rau PPS), thiab tom qab txias ejection (65 ° C). Qhov no tsis yog theoretical. Nyob rau hauv ib pawg tsis ntev los no ntawm cov twj tso kua mis tso rau hauv European OEM, hla cov kauj ruam no ua rau 22% flash ntawm flange sib koom - kho tsuas yog tom qab rov ntsuas qhov ntsuas preheat lub sij hawm thiab ramp tus nqi.
Vertical Integration Tsis yog Buzzword-Nws yog Koj Qhov Kev Tiv Thaiv Tsis Ua Haujlwm
Qee tus neeg muag khoom outsource inserts. Lwm tus tshuab lawv hauv tsev-tab sis siv cov khoom siv dav dav. QINGDAO QIANGSENYUAN tsis ua. Nws cov vertically integrated workflow pib nrog ntawv pov thawj AMS 5387 cobalt alloy bar Tshuag, txiav kom ntev ntawm CNC lathes nrog ± 0.005 hli repeatability. Tom qab ntawd los ntawm kev kho cua sov - kev daws teeb meem ntawm 1175 ° C, dej quenched, hnub nyoog ntawm 850 ° C - txheeb xyuas los ntawm qhov chaw spectrometry thiab hardness mapping. Tsuas yog tom qab ntawd qhov ntxig txav mus rau qhov chaw ua haujlwm huv chav npaj rau kev ua kom ntshav ntshav thiab tswj micro-roughness (Ra 0.8 µm). Vim li cas qhov no tseem ceeb? Vim tias lub zog adhesion hauv cov hlau-ntxig molding cuam tshuam ncaj qha nrog qhov sib txawv ntawm oxide-tsis yog roughness xwb. Peb ntsuas nws. Cov neeg sib tw feem ntau tsis ua.
- CNC-machined inserts nrog GD & T-tswj datum nta (qhov tseeb txoj hauj lwm ≤ 0.02 hli)
- Ua ntej tsim nyog thermal expansion profiles ib tsev neeg resin (PPS, PEEK, LCP, PEI)
- Ntxig-rau-pwm thermal drift nyiaj them ua rau hauv kab noj hniav offset programming
- Real-time kab noj hniav siab xyuas synced nrog ntxig ntsuas kub
Koj Tsis Xav Tau "Ntau" Muaj Peev Xwm - Koj Yuav Tsum Tau Ua Kom Zoo
Siab li qub, piston twj tso kua mis lub tog raj kheej vaj tse, winch center ncej chais-cov no tsis yog cov khoom siv. Lawv yog cov rooj sib txoos ua haujlwm qhov twg 0.03 hli misalignment nyob rau hauv qhov ntxig ntxig txhais tau tias ua ntej lub sij hawm foob extrusion los yog ntws turbulence. Qee lub tsev lag luam khav theeb "kev pabcuam puv ntoob" tab sis kev cog lus ua haujlwm, kev ua haujlwm, lossis plating. Qhov ntawd ua rau kev lav ris. Ntawm QINGDAO QIANGSENYUAN, ib tus kws tshaj lij yog tus tswv ntawm GD&T tshuaj xyuas rau CMM daim ntawv tshaj tawm kawg. Thaum ib tus neeg siv khoom hauv North American tau tshaj tawm qhov tsis sib xws ntawm lub zog tuav ntawm lub stainless hlau threaded insert, peb taug qab nws tsis mus rau pwm, tab sis kom tsis sib haum passivation thickness thoob batches. daws? Ntxiv cov ntaub ntawv pov thawj electrochemical thickness rau kev soj ntsuam tuaj - thiab txo qhov rov qab los ntawm 94% hauv Q3.
Qhov kev qhuab qhia no txuas mus rau cov ntaub ntawv. Txhua qhov ntxig muaj tag nrho traceability: kub tooj, machining cav ID, nto tiav daim ntawv pov thawj, thiab thermal keeb kwm daim ntawv. Tsis muaj cov ntsiab lus PDF. Cov ntaub ntawv raw cov ntaub ntawv - siv tau raws li qhov kev thov. Cov neeg siv khoom uas tshawb xyuas peb hais tias qhov kev pom tseeb no txiav NCMR lub sijhawm daws teeb meem los ntawm ib nrab.
Tus nqi tiag tiag ntawm "Zoo txaus" ntxig
Wb tham tus lej. Ib nqe lus hais txog $ 1.20 / pc hlau-ntxig molded ib feem zoo li kev sib tw-kom txog rau thaum koj ua haujlwm nyob rau theem nrab. Ib tus neeg siv khoom tau them $ 0.85 ntxiv rau ib chav rau cov khoom siv tes-deburring vim tias lawv cov neeg siv khoom siv cov xuab zeb-cam khwb cia nrog cov kaum sab xis tsis sib haum. Lwm qhov tau ntsib $ 210,000 hauv cov nqi rov qab thaum tsis muaj cov npib tsib xee plating ntawm tooj liab alloy ntxig nrawm galvanic corrosion nyob rau hauv cov dej ntsev hauv tsev. Precision tsis raug nqi ntawm lub rooj vag - nws yog nqi ntawm qhov ua tsis tiav. QINGDAO QIANGSENYUAN cov lus hais suav nrog kev siv cov khoom siv hlau, kev ntsuas lub voj voog thermal, thiab kev sib raug zoo thawj zaug ntawm koj tus qauv CAD - tsis yog kab kos duab xwb.
Saib tom ntej, qhov kev thov tsis yog rau ntau lub chaw tsim khoom ua hlau ntxig yas txhaj tshuaj molding. Nws yog rau tsawg dua, cov neeg koom tes ntse dua uas kho qhov ntxig tsis yog ib qho ntxiv-tab sis raws li tus qauv thauj tog rau nkoj ntawm tag nrho lub rooj sib txoos. Qhov ntawd yuav tsum muaj kev paub txog superalloys, tswj cov physics interfacial, thiab sau txhua qhov kev txiav txim siab uas cuam tshuam rau kev ua haujlwm tau zoo. Koj yuav pom qhov kev tsom xam ntawm QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD.
