Qhov twg yog qhov precision casting Corp koj tab tom ntsuam xyuas rau lub hom phiaj tseem ceeb? Tsis yog txhua qhov chaw tsim khoom hauv Qingdao ua haujlwm AMS 5387 cobalt alloy twj tso kua mis-los yog tuav ISO-raws li casting thiab multi-axis CNC machining nyob rau hauv ib lub ru tsev. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ua. Peb tau xa piston twj tso kua mis lub tog raj kheej vaj tse rau hydraulic OEMs nyob rau hauv lub teb chaws Yelemees uas tsis lees paub peb tus neeg muag khoom ua ntej dhau micro-shrinkage hauv tshav kub-kho T800 alloy castings. Lawv qhov kev sim thib plaub yog peb li - vim tias peb qhov chaw tsis yog * hauv * Qingdao xwb. Nws yog engineered rau seem stability qhov twg ± 0.02 hli tsis yog lub hom phiaj - nws yog lub hauv paus.
Ib Qhov Chaw. Plaub Kev Muaj Peev Xwm Ua Ke - Tsis muaj kev sib koom tes, tsis muaj qhov khoob
Feem ntau cov neeg yuav khoom xav tias "precision casting" txhais tau tias peev casting ib leeg. Tias yog vim li cas prototypes tsis ua hauj lwm thaum lub sij hawm ua hauj lwm sim: lub casting tolerances tuav, tab sis lub machined sealing nto warps tom qab kev kho cua sov. Ntawm QINGDAO QIANGSENYUAN's precision casting Corp, casting thiab machining tsis yog cov kauj ruam ua ntu zus - lawv yog cov txheej txheem synchronized. Tib pab neeg uas nchuav cov cobalt-nickel alloy kuj tseem ua haujlwm rau 5-axis DMG MORI NT series tshuab uas ua tiav cov bore sab hauv ntawm AMS 5387 nozzle. Tsis muaj tus neeg muag khoom sab nraud. Tsis muaj re-clamping. Tsis muaj qhov yuam kev ntau.
Peb khiav ob qho tib si xuab zeb casting (rau loj hlau castings txog li 1,200 kg) thiab peev casting (rau nyias-walled cobalt alloy nozzles nyob rau hauv 0.8 hli phab ntsa thickness). CNC muaj peev xwm npog txoj siav, milling, sib tsoo - thiab kev kho cua sov tseem ceeb ntawm qhov chaw. Thaum North American cov roj & roj cov neeg siv khoom xav tau lub siab li qub rau 10,000 psi, peb tsis tau tawm ntawm qhov kev ntxhov siab. Peb tau ua nws hauv tsev, txheeb xyuas nrog kev kho cua sov tom qab CMM scans ntawm 20 µm daws teeb meem. Qhov ntawd yog li cas peb tuav GD&T callouts zoo li txoj hauj lwm kam rau ua Ø0.015 hli ntawm cov yam ntxwv uas tsis yog-cylindrical-peedly, hla 500-thooj batch.
Tsis muaj kev kwv yees ntawm cov khoom siv ncaj ncees-Tsuas yog Traceability Koj tuaj yeem tshawb xyuas
"Cov ntaub ntawv pov thawj" txhais tau tias tsis muaj dab tsi yog tias batch-to-batch chemistry drifts lossis keeb kwm kub tsis tau teev tseg. Peb tau pom cobalt alloy plugs tsis ua rau qaug zog vim hais tias tus neeg muag khoom daim ntawv pov thawj zeb teev "AMS 5387 raws" -tab sis tshem tawm qhov feem pua Co-Cr-W-Mo. Peb cov txheej txheem pib nrog ob daim ntawv pov thawj ingots: ib txheej los ntawm Carpenter Technology, lwm qhov los ntawm Cov Hlau Tshwj Xeeb. Txhua lub tshav kub tau txais spectrographic tsom xam ua ntej melting. Txhua qhov casting tau txais ib qho cim QR-coded tag txuas rau nws cov ntawv sau tag nrho: yaj cav, nchuav kub nkhaus, X-ray daim ntawv qhia, hardness mapping, thiab zaum kawg CMM tshuaj xyuas cov ntaub ntawv.
Qhov no tsis yog overkill. Nws yog qhov tsim nyog. Thaum lub twj tso kua mis nyob rau sab hnub tuaj Asia xav tau kev hloov chaw ncej ncej rau ntawm lub rooj sib tw, lawv thawj spec hu ua "T800 sib npaug." Tab sis "sib npaug" ua tsis tau cov ntsev-txhaj tshuaj tom qab 48 teev. Peb tau khiav kev sib piv EDS ntawm lawv qhov ua tsis tau zoo piv rau peb T800 casting-thiab pom 3.2% qis dua cov ntsiab lus tungsten. Peb kho peb cov khoom sib xyaw ua ke, muaj kev ruaj ntseg corrosion ntawm ASTM B117 rau 500 teev, thiab xa. Qhov theem ntawm kev tswj metallurgical nyob tsuas yog nyob qhov twg casting, lab kuaj, thiab cov ntaub ntawv engineering sib koom tib txoj kev npaj hauv pem teb.
Kev xa tawm tiag tiag-Lub Sijhawm Ua Haujlwm tsis yog raws li tau cog lus tseg
Qee lub tsev lag luam hais "8 lub lis piam" rau kev txiav txim nruab nrab. Tom qab ntawd qhov kev muaj tiag hits: cov cuab yeej qeeb, kev kho cua sov kab rov qab, lossis qhov kawg-feeb rov ua dua tshiab. Peb qhov kev ua haujlwm ntshiv siv takt lub sijhawm ua haujlwm - tsis yog daim ntawv qhia hnub kwv yees. Rau cov qauv ua haujlwm qis dua 10 daim, peb lav thawj tsab ntawv xa hauv ≤12 hnub ua haujlwm. Rau 200-500 daim xaj ntawm cov hlau lossis cov hlau tsis muaj steel hlau, lub sijhawm ua haujlwm raug kho ntawm 6 lub lis piam - kaw thaum lub sijhawm tshuaj xyuas engineering, tsis sib tham tom qab PO muab.
Peb nqus kev pheej hmoo ntxov. Thaum lub sij hawm kos duab validation, peb cov engineers chij manufacturability teeb meem feem ntau lub khw tsis nco: undercuts uas ntxiab ceramic plhaub nyob rau hauv peev casting, cua ntsawj ntshab lub kaum sab xis heev rau cov xuab zeb tso tawm, los yog GD&T stacks uas compound kam rau ua zones tshaj qhov kev txwv. Ib tus neeg European tau tsim kho lawv lub hauv paus twj tso kua mis tom qab peb cov lus tawm tswv yim - txiav lub sijhawm ua haujlwm los ntawm 37% thiab tshem tawm ob txoj haujlwm thib ob. Qhov ntawd tsis yog kev sab laj. Nws yog kev sib koom ua ke.
Vim li cas No Precision Casting Corp Hoobkas sawv sib nrug
Koj tsis xaiv lub chaw tsim khoom raws li qhov chaw nyob ib leeg. Koj xaiv nws thaum koj daim ntawv thov xav kom lwm tus xa tsis tau: cobalt alloy nozzles uas muaj sia nyob 600 ° C thermal cycling yam tsis muaj microcracking; piston twj tso kua mis vaj tse uas tuav concentricity tom qab nitriding; winch shafts uas dhau ultrasonic soj ntsuam ntawm 10 MHz daws teeb meem. QINGDAO QIANGSENYUAN TECHNOLOGY's precision casting Corp muab cov txiaj ntsig no - tsis yog kev zam, tab sis raws li kev coj ua.
Lawv lub zog tsis yog scale. Nws yog tsom: tsis muaj tsheb castings, tsis muaj cov neeg siv khoom, tsis muaj cov khoom siv dav dav dav dav. Txhua kilogram poured txhawb hydraulic systems, roj & roj khoom, los yog high-lub luag hauj lwm engineering tsheb - qhov twg tsis ua hauj lwm yog downtime. Nws yog kev nyab xeeb. Qhov kev tsom xam ua rau lawv cov txheej txheem kev qhuab qhia, ua rau lawv cov kev txawj ntse, thiab ua kom lawv cov txheej txheem zoo. Yog tias koj qhov project tom ntej no suav nrog AMS 5387, T800, lossis cov duab tsis zoo nyob rau hauv kev kub siab lossis hnav, qhov no yog qhov tseeb qhov tseeb raws li qhov tseeb ntawm metallurgical.
