Mgbe ndị injinia na-akọwapụta a valvụ tinye ụlọ ọrụ, Ha abụghị naanị ịtụ akụkụ-ha na-ahọrọ onye mmekọ nwere ike ijide ± 0.005 mm tolerances n'okpuru 300-bar hydraulic ibu, na-eguzogide cobalt-alloy galling na abrasive slurry gburugburu, na-ebuga zuru ihe traceability ala ruo na okpomọkụ nọmba. Nke ahụ bụ eziokwu na-arụ ọrụ-ọ bụghị asụsụ ahịa.
Anyị ahụla ọtụtụ ọrụ na-akwụsị n'ihi na onye na-ebubata "onye ruru eru" enweghị ike ịkwado microstructure na AMS 5387 cobalt alloy mgbe ntinye ego gasịrị, ma ọ bụ nkọwa GD&T na-akọwahie na ụlọ valvụ nrụgide-na-eduga na ntanye oche akabeghị aka na mgbakọ mgbapụta mmiri. Na QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., ndị ahụ abụghị ikpe. Ha bụ isi ihe mmezi kwa ụbọchị.
Ihe kpatara Mastery ihe ji akọwapụta arụmọrụ ntinye Valve
Cobalt-nickel alloys dị ka T800 na AMS 5387 adịghị igwe dị ka 304 igwe anaghị agba nchara. Ọnụ ọgụgụ ha na-arụsi ọrụ ike karịrị 400% mgbe ebipụchara mbụ; conductivity thermal na-anọdụ na 12 W / m·K — ihe na-erughị ọkara nke aluminom. Na-enweghị njikwa ọgwụgwọ tupu ikpo ọkụ, nchekasị fọdụrụnụ naanị nwere ike ịgbagha valvụ 120-mm dayameta site na 0.03 mm tupu egweri ikpeazụ. Anyị tụrụ ya. Ugboro abụọ.
Ya mere anyị valvụ tinye ụlọ ọrụ anaghị emepụta metallurgy. Anyị na ndị na-ebubata akụrụngwa na-akwado usoro ọgwụgwọ okpomọkụ, na-akwado batch ọ bụla site na nyocha spectrographic (ASTM E1086), ma na-ejigide traceability zuru oke site na ndekọ ingot ruo akụkụ nke emechara. Mgbe onye ahịa nọ na Norway kọrọ na cavitation na-adịgide adịgide na valvụ piston mgbapụta dị elu, anyị na-achọpụta ihe kpatara ya na mgbasawanye carbide na-ekwekọghị n'otu n'otu ọkụ ọkụ-ọ bụghị imewe ntụpọ, kama oke oke ọka. Mmezi ihe: oge idegharị agbagharị + post-anneal jiri nwayọ nwayọ nwayọ. Ntughari efu gafere nkeji iri na asaa.
Ngwakọta kwụ ọtọ abụghị okwu buzz — Ọ bụ mkpuchi akụkụ
Can't nweghị ike ikwe nkwa okirikiri ± 0.008 mm na plọg cobalt ma ọ bụrụ na emeghị nkedo nkedo n'akụkụ ụzọ CNC ngwaọrụ. Nke ahụ bụ ebe ụdọ ọkọnọ ndị gbawara agbawa na-ada ada. Ụlọ ọrụ anyị na-ejikwa nkedo ájá, nkedo itinye ego, nhazi multi-axis (5-axis n'otu oge), na imecha elu - niile n'okpuru otu ụlọ ISO 9001 kwadoro.
Nke a pụtara:
- Igwe ihe nkedo arụpụtara n'ime ụlọ geometry oghere egwuregwu n'ime 0.015 mm - enweghị mgbanwe datum n'etiti ndị na-eweta ngwaahịa.
- Mmemme CNC na-ahazi maka gradients siri ike nke nkedo, ọ bụghị naanị ụkpụrụ HRC ọnụ
- Ngwunye ikpeazụ na-eji abrasives diamond emebere ka ike dị elu achọrọ maka nrapanye akara elastomer
U.S. injinịa ụgbọ ala winch center shaft roller na nso nso a chọrọ 42 HRC opekempe isi ike * na* Ra ≤ 0.4 µm elu elu n'okporo ụzọ cylindrical 210mm OD. Ndị asọmpi hotara mpụpụ ụzọ abụọ: nkedo ebe ọzọ, mechaa ebe ọzọ. Anyị napụtara nkwado edemede mbụ n'ime ụbọchị 11 - yana akụkọ CMM na-egosi ngbanwe cylindricity 0.003 mm karịa ogologo 180 mm.
Nkwado ụwa n'ezie na-akụri asambodo akwụkwọ
Ụfọdụ ndị na-ebubata ihe na-edepụta "Usoro na-akwado ISO." Anyị na-egosi ihe nrubeisi dị ka etiti mmepụta:
- Nnwale ihe na-abata: Spectrometry + ultrasonic test na 100% nke mmanya cobalt alloy
- Nleba n'ime usoro: Akụkụ 15 ọ bụla tụrụ na Zeiss CONTURA G2 CMM na nyocha ruby calibrated; ngwa anya profilometer na-enyocha iguzosi ike n'ezi ihe n'elu mgbe ngafe ọ bụla gachara
- Nnwale arụmọrụ ikpeazụ: Nkwenye nrụgide Hydrostatic na 1.5 × gosipụtara nrụgide ọrụ, yana nyocha nke penetrant kwa ASTM E165
Maka onye ahịa mmanụ na gas na Europe, anyị wuru igwe nyocha omenala na-emegharị igwe igwe okpomọkụ nke ala (-20 ° C ruo + 180 ° C) na ntinye nrụgide cyclic (0-250 mmanya, 5,000 cycles). Ntinye valvụ atọ gafere. Otu dara na okirikiri 4,217—na-ekpughe oxidation intergranular dị aghụghọ na mpaghara okpomọkụ metụtara. Anyị megharịrị profaịlụ anneal post-weld. Nza na-esote gbara okirikiri 12,000 na-enweghị mmebi.
Ihe Ị Na-enweta n'ezie-Ọ bụghị Ihe E kwere ná Nkwa
Ọ bụrụ na ị chọrọ a valvụ tinye ụlọ ọrụ nke na-enye ihe atọ na-abụghị nke negotiables-ihe na-agbanwe agbanwe, nguzosi ike n'ihe n'okpuru ibu, na nnyefe efu-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. na-arụ ọrụ ebe tiori na-ezute ihe mgbaka ọkụ.
Anyị na-akwado prototype na-agba ọsọ na-amalite na 5 iberibe, ọkara-olu iwu ruo 5,000 nkeji / afọ, na zuru DFM nzaghachi n'ime 48 awa nke ịbịaru nrubeisi-gụnyere GD & T sanity checks, tooling ndetu ihe omume, na ọzọ alloy aro (dịka, ịgbanwee si T800 ka L605 ebe ike na-adịghị ike).
Ihe anyị lekwasịrị anya ka dị warara: akụrụngwa mmepụta ihe dị elu ebe ọdịda abụghị nhọrọ. valves nrụgide. Ụlọ mposi cylinder. Winch shaft rollers. Cobalt nozzles maka ọrụ mbuze dị elu. Ọ dịghị ihe ọzọ. Nleba anya ahụ na-amụba mkpebi ọ bụla - site na nhọrọ mkpịsị aka ruo ugboro nyocha.
Lee anya n'ihu: Anyị na-agbasa R&D n'ime ngwakọ nkedo-machining workflows maka mgbagwoju anya geometry, na-achụ AS9100 asambodo maka aerospace valvụ ngwa, na-mimi n'ezie usoro nlekota oru na agbakwunyere thermal sensọ na oké mkpa nkedo ebu. Mana ihe kacha mkpa taa anaghị agbanwe agbanwe - na-ebufe ntinye nke na-emechi, na-atụgharị ma na-edi—kpọmkwem dị ka akọwapụtara ya.
