Kontrol kualitas
Pemriksaan lan kontrol bagean minangka aspek penting ing proses produksi lan pangiriman kita. Saka analisis komposisi bahan mentah kanggo analisis komposisi, dimensi, lan sifat mekanik saka bagean cast, lan pungkasane kanggo kemasan lan pengiriman, kita strictly netepi tata cara kita ing saben tataran. Iki mesthekake yen kita ngasilake bagean sing bermutu lan konsisten kanggo saben pelanggan.
Bahan
Kita nyedhiyakake layanan pangolahan khusus kanggo macem-macem bahan miturut kabutuhan pelanggan sing beda-beda. We strictly ngontrol tuku bahan baku, lan saben kumpulan saka bahan baku dilengkapi karo laporan test rinci. Ing wektu sing padha, kita uga duwe spektrometer dhewe kanggo nindakake analisis spektral ing bahan sing mlebu kanggo mesthekake yen bahan mentah memenuhi syarat pelanggan.
| Tabel Kelas Bahan |
| Tabel biji sing padha karo China lan negara utama liyane |
| Bahan | Cina | Standar Internasional | USA | Jepang | Jerman | UK | Prancis | Rusia |
| wesi tuang | HT200 | 200 | Kelas 20 | FC200 | EN-GJL-200 | EN-GJL-200 | EN-GJL-200 | СЧ20 |
| HT250 | 250 | Kelas 25 | FC250 | EN-GJL-250 | EN-GJL-250 | EN-GJL-250 | СЧ25 |
| HT300 | 300 | Kelas 30 | FC300 | EN-GJL-300 | EN-GJL-300 | EN-GJL-300 | СЧ30 |
| QT400-18 | 400-18 | 60-40-18 | FCD400 | EN-GJS-400-18 | EN-GJS-400-18 | EN-GJS-400-18 | ВЧ40 |
| QT450-10 | 450-10 | 65-45-12 | FCD450 | EN-GJS-450-10 | EN-GJS-450-10 | EN-GJS-450-10 | ВЧ45 |
| QT500-7 | 500-7 | 70-50-05 | FCD500 | EN-GJS-500-7 | EN-GJS-500-7 | EN-GJS-500-7 | ВЧ50 |
| QT600-3 | 600-3 | 80-55-06 | FCD600 | EN-GJS-600-3 | EN-GJS-600-3 | EN-GJS-600-3 | ВЧ60 |
| Baja/stainless steel | ZG200-400 | 200-400 | J03000 | SC410 | GE200 (GS-38) | GE200 | GE200 | 15L |
| ZG230-450 | 230-450 | J03101 | SC450 | GE240 (GS-45) | GE240 | GE240 | 25L |
| ZG270-500 | 270-500 | J02501 | SC480 | GE300 (GS-52) | GE300 | GE300 | 35L |
| ZG310-570 | 310-570 | J05002 | SC490 | GE350 | GE350 | GE350 | 45L |
| Q235 | A3 | ASTM A36 | SS400 | S235JR (1.0038) | S235JR | E24-2 | Ст3кп |
| 20 | 20 | 1020 | S20C | 1.0402 (C22) | 1C22 (080A22) | XC18 | 20 |
| 40 | 40 | 1040 | S40C | 1.0511 (C40) | 1C40 (080A40) | XC42 | 40 |
| 45 | 45 | 1045 | S45C | 1.0503 (C45) | 1C45 (080A47) | XC45 | 45 |
| ZGMn13 | GX120Mn13 | Gr. B-2, B-3 | SCMnH11 | GX120Mn12 (1.3401) | | | 110Г13L (110G13L) |
| 45Mn | | 1547 | SWRh50K | 1.0904 (46Mn7) | | | 45G |
| 304 | X5CrNi18-10 | S30400 | SUS304 | 1.4301, X5CrNi18-10 | 304S31, 1.4301 | Z7CN18-09 | 08Х18N10 (08Kh18N10) |
| 316 | X5CrNiMo17-12-2 | S31600 | SUS316 | 1.4401, X5CrNiMo17-12-2 | 316S31, 1.4401 | Z7CND17-11-02 | 03Х17Н14M2 (03Kh17N14M2) |
| 316L | X2CrNiMo18-14-3 | S31603 | SUS316L | 1.4404, X2CrNiMo17-12-2 | 316S11, 1.4404 | Z2CND17-12-02 | 03Х17Н14M3 (03Kh17N14M3) |
| 4Cr13Mo | | S44004 / 440C | SUS440C | 1.4122 / X39CrMo17-1 | 1.4122 / X39CrMo17-1 | Z100CD17 | |
| 7Cr17 | | 440B | SUS440B | 1.4112 / X90CrMoV18 | 1.4112 / X90CrMoV18 | | |
| 00Cr27Ni31Mo4Cu | 28 | N08028 | | 1.4563, X1NiCrMoCu31-27-4 | | | |
| 05Cr17Ni4Cu4Nb | 17-4 PH | UNS S17400 | SUS630 | X5CrNiCuNb17-4/1.4542 | 1.4542 | 1.4542 | |
| Paduan kobalt | Paduan 1 | | UNS R30001 | | 2.4782 | | | |
| Paduan 6 | AMS 5387 | UNS R30006 | | 2.4783 | | | |
| Paduan 21 | | UNS R30021 | | 2.4784 | | | |
| Alloy T400 Kab | | | | | | | |
| Alloy T800 Kab | | | | | | | |
| Haynes 25/L605 | | UNS R30605
AMS 5537 | | 2.4964 | HR 201 | KCN20W15 | ЭП199 (EP199) / ВЖ98 |
| Haynes 188 | | UNS R30188
AMS 5608 | | 2.4953 | HR 202 | KCN22W14 | ЭП709 (EP709) |
| Paduan nikel | NS1101, GH180 | Incoloy800 | N08800 | NCF800 | 1.4876 | NA15 | Z8NC32.21 | |
| NS1402, 0Cr21Ni42Mo3Cu2Ti | Incoloy825 | N08825 | NCF825 | 2.4858 | NiFe30Cr21Mo3 | | |
| GH3600 | Inconel600 | N06600 | | 2.4816 | NA14 | NC15Fe | |
| NS3306 / NS336 / GH3625 (GH625) | Inconel625 | N06625 | NCF 625 | 2.4856 (NiCr22Mo9Nb) | | NC22DNb | |
| NS334 | Hastelloy C-276 | N10276 | | 2.4819 | | | |
| NS6400, NCu30 | Monel 400 | N04400 | | 2.436 | NA12 | Nu30 | |
Kontrol cetakan
Insinyur cetakan kita ngrancang cetakan miturut gambar bagean pelanggan lan gambar 3D, kalebu posisi pemisahan inti cetakan, posisi tuang lan riser, desain posisi slider (yen perlu), lan liya-liyane, lan pungkasane ngrancang cetakan sing paling wajar. Ing wektu sing padha, kanggo bagean karo syarat dhuwur kanggo roughness lumahing bagean, kita uga bakal nindakake Processing nggoleki ing growong jamur nalika nggawe jamur, karo akurasi nganti ± 0.01mm. Sawise cetakan digawe, kita uga nyoba cetakan lan nyetel cetakan miturut bagean cast nganti syarat kanggo casting bagean qualified.
Tes ukuran
Sawise bagean diproses, kita bakal nindakake pengawasan dimensi miturut syarat toleransi dimensi saka macem-macem bagean kanggo mesthekake yen dimensi 100% qualified.
Peralatan inspeksi sing biasa kalebu: kaliper, mikrometer, mikrometer, alat pengukur (go/no-go gauge, thread gauge), scanner rong dimensi, mesin pangukur koordinat telu (CMM), lsp.
Pengujian Sifat Mekanik
Sadurunge casting bagean, kita bakal cast bar test saka saben kumpulan saka logam molten kanggo nyoba kekuatan tensile sawijining, atose lan paramèter mechanical liyane kanggo mesthekake yen sifat mechanical ketemu syarat. Kita duwe mesin uji tensile, penguji kekerasan lan peralatan uji coba liyane.
Packaging lan pangiriman
Kita dilengkapi mesin pembersih ultrasonik kanggo mbusak noda minyak saka permukaan bagean.
Wewengkon kemasan sing resik lan mandiri mesthekake manawa bagean kasebut ora dented utawa nabrak sajrone proses kemasan. Packaging bisa disesuaikan.
Layanan transportasi internasional profesional kita mesthekake yen barang dikirim kanthi aman menyang pelanggan
