Pamene mainjiniya afotokoza Cobalt 6B zigawo, sikuti amangosankha zinthu—akudzipereka kuti azichita zinthu mopanikizika kwambiri, kutentha, ndi dzimbiri. Nozzles mu mapampu othamanga kwambiri a hydraulic. Mapulagi osindikiza mafuta ofunikira & ma gasi. Nyumba za Cylinder za mapampu a pistoni omwe akuyenda 24/7 mu zida zamigodi. Izi sizinthu zofunikira. Ndiwo mawonekedwe ofunikira kwambiri pomwe kupatuka kwa kulolerana kwa 0.02 mm kapena kusiyanasiyana kwa 2% muzinthu za cobalt kungatanthauze nthawi yosakonzekera-kapena kulephera kowopsa.
Ichi ndichifukwa chake magulu opanga amatembenukira kwa opanga omwe amathandizira AMS 5387 cobalt alloy osati ngati kalasi yamasheya, koma ngati dongosolo: kuchokera ku T800-based raw bar to certified, GD&T-verified final geometry. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imagwira ntchito imodzi yotere - osati ngati malo ogulitsa ntchito, koma monga a cobalt 6b gawo fakitale omangidwa mozungulira fizikia ya superalloy khalidwe.
Makina enieni a cobalt padziko lapansi amayamba ndi zitsulo
Tawona ma projekiti ambiri akuyimitsidwa pagawo la mawu chifukwa ogulitsa amagwiritsa ntchito ma alloys a cobalt-nickel ngati chitsulo chosapanga dzimbiri. Iwo samatero. Cobalt 6B (AMS 5387) imagwira ntchito molimba mtima. Kutentha kwake ndi theka la 316 zosapanga dzimbiri. Kuthamangitsidwa kwa chip sikulephera ngati njira zopangira zida zinyalanyaza chikhalidwe chake chovuta. Ndipo umphumphu wa pamwamba umagwa popanda kuwongolera kozizira komanso kukhazikika kokhazikika.
Ku QINGDAO QIANGSENYUAN, gawo lililonse la cobalt 6B limayamba ndi traceable, certified mill-certified T800 alloy-palibe zoloweza m'malo, palibe magiredi "ofanana". Mapepala a data amawunikiridwa motsutsana ndi manambala a kutentha kwa batch asanayambe kuponya kapena kupanga makina. Wogula akatumiza chojambula cha nyumba yapampu ya AMS 5387, funso lathu loyamba silinena za mtengo - ndi za kugawa nkhawa. Timayang'ana zinthu zomalizidwa pakusintha kwa khoma ndi fillet radii. Chifukwa chiyani? Chifukwa kukana kutopa kwa cobalt kumadalira kwambiri geometry yakumaloko kuposa kuuma kochulukirapo.
Izi sizongoyerekeza. Mu dongosolo laposachedwa la North America la ma roller a winch center shaft, tidazindikira kupsinjika kwa 12% pamapewa ofunikira. Kupanganso chiwopsezo cha kulephera kwa magawo osinthika ndi 70% - ndikuwonjezera moyo wautumiki kuchokera pa 8,000 mpaka maola opitilira 22,000.
Kuphatikizika koyima sikungolankhula - ndi inshuwaransi yayikulu
Mashopu ena amapangira zida za cobalt. Ena amawaponya. Ndi ochepa amene amachita zonse ziwiri—ndipo ochepera amalamulira onse mkati mwa malo amodzi ogwirizana ndi ISO. Komabe kuphatikiza kumeneko ndi komwe kumapangitsa kulolerana kolimba kubwerezedwanso pamitundu yambiri.
Ganizirani za cobalt alloy nozzle pampu ya jakisoni wa subsea. Kuziponya m'nyumba kumatanthauza kuti timalamulira kamangidwe ka tirigu panthawi yolimba - zomwe zimalepheretsa kukokoloka. Kuchikonza mwamsanga pambuyo pa chithandizo cha kutentha (osati masabata pambuyo pake, pambuyo pa kutumiza ndi kusungirako) kumateteza kukhazikika kwa microstructural. Kenako, kuyang'ana kwa CMM kumachitika pomwe gawolo likadali lokhazikika pabedi lamakina-osati kuzirala usiku wonse mumlengalenga.
Ntchito yathu unyolo ikuphatikizapo:
- Kuponya mchenga ndi ndalama zokhala ndi mitengo yozizirira yoyendetsedwa ndi cobalt-nickel alloys
- Multi-axis CNC Machining yokhala ndi njira zosinthira zida zamakona osavuta kudula
- Kuchepetsa kupsinjika ndi njira zothetsera kuphatikizidwira mumayendedwe opanga - osatengera kunja
- Kutsirizitsa kwapamwamba kumayesedwa kuti pakhale ntchito yofunikira: Ra 0.4 µm pa malo osindikizira, Ra 1.6 µm panjira zosafunikira kwambiri
Kutsatizana kumeneku kumathetsa ma handoffs apakati pa malo, kusinthika kwa chilengedwe, ndi kuzungulira kobisika kokonzanso. OEM imodzi yaku Europe idachepetsa nthawi yake yonse yotsogolera matupi a cobalt 6B ndi 34% atasintha kuchoka pamitundu itatu kupita kumayendedwe athu amodzi.
Ubwino suwunikiridwa - umapangidwa
"Kutsimikiziridwa" sikukutanthauza zambiri ngati kufufuza kumathera pa lipoti la mayeso a mphero. Ku QINGDAO QIANGSENYUAN, gawo lililonse la cobalt 6B limakhala ndi mzere wonse: nambala ya kutentha, malo oponya, ID ya station station, siginecha ya opareshoni, ndi sitampu yanthawi ya CMM. Ngati kasitomala akuwonetsa kusokonezeka, timapanganso mbiri yonse, osati ntchito yomaliza yokha.
Timagwiritsa ntchito makina oyezera owoneka pakhoma lopyapyala pomwe CMM imayesa kupotoza kwachiwopsezo. Timatsimikizira ma callout a GD&T ndi geji yogwira ntchito-osati kugwirizanitsa deta. Ndipo pazinthu zovuta kwambiri ngati mapulagi ndi ma nozzles, gawo lililonse limayesa kutayikira kwa helium pa 1.5 × ovotera kugwira ntchito.
Koma metric wodziwika kwambiri? Zokolola zathu zoyambirira pazigawo za cobalt 6B zimaposa 94.7%. Nambala imeneyo imachokera ku zolemba zenizeni zopanga—osati ma spreadsheets otsatsa. Imawonetsa kuzama kwa chidziwitso cha ndondomekoyi: giredi loyika lomwe limakhazikika pakudula kosalekeza kwa cobalt, ndi ma microns angati a katundu omwe akuyenera kuchoka asanamalize kutembenuka, nthawi yoti mupume kuti zinyowe zotentha pakati pa nkhanza ndi kumaliza.
Tsogolo la kupanga cobalt 6B ndi wosakanizidwa-komanso lolondola
Pampu ndi ma valve a m'badwo wotsatira amafunikira kuloledwa kolimba, makoma ocheperako, ndi mawonekedwe ophatikizika - ma geometries omwe amakankhira kuponyedwa wamba kapena makina okha mpaka malire ake. Tsopano tikukwaniritsa njira zosakanizidwa: kuyika ndalama zofananira ndi ukonde ndikutsatiridwa ndi mphero yolondola kwambiri ya nkhope zomata ndi makoko. Izi zimadula zinyalala zopangira ndi 38%, zimachepetsa nthawi yopangira makina ndi 52%, ndipo zimapereka mawonekedwe abwinoko a microstructure kuposa zida zomangika bwino.
Kwa mainjiniya kufotokoza cobalt 6b gawo fakitale luso, funso silimangotanthauza "Kodi mungathe?" Ndi "Kodi mungatsimikizire kuti imachita-batch pambuyo pa batch, chaka ndi chaka?" Zimenezo zimafuna zambiri kuposa zipangizo. Imafunika kukhazikika kwazitsulo, kukhala umwini, ndi mgwirizano waumisiri wozikidwa pakuwunika kwenikweni kwapadziko lapansi - osati kungolemba zolemba.
QINGDAO QIANGSENYUAN TECHNOLOGY imapanga luso limeneli tsiku ndi tsiku-osati monga lonjezo, koma monga zolembedwa, zoyezera, zobwerezabwereza.
