Mukamva 'makampani opanga makina olondola kwambiri,' anthu ambiri amawonera chipinda choyera chodzaza ndi makina opangidwa ku Switzerland akung'ung'udza. Ndilo gawo lake, zedi, koma mwina 30% ya chithunzicho. Kulemera kwenikweni kuli mu 70% ina - zaka zambiri zachidziwitso chakuthupi, kuyang'anira ndondomeko, ndipo kunena zoona, zipsera zomwe zinasonkhanitsidwa kuchokera ku ntchito kumene 'kulondola' kunali kusiyana pakati pa gawo langwiro ndi mapepala okwera mtengo kwambiri. Sikuti ali ndi makina CNC; ndikudziwa zomwe zimachitika ku alloy yopangidwa ndi faifi pamtengo wokwanira wa chakudya mukakhala ndi ± 0.005mm kulolerana, ndikukhala ndi mphamvu zoyimbira foni pamalo ogulitsira.
Maziko Si Makina, Ndi Kuponya
Apa ndipamene ambiri obwera kumene amapunthwa. Iwo amaganiza kuti kulondola kumayambira pa CNC siteji. Sichoncho. Zimayambira kale, m'nyengo yozizira. Ngati kuponya kwanu sikukugwirizana ndi kachulukidwe kapena kupsinjika kwamkati, ngakhale mphero yabwino kwambiri ya 5-axis ndikungopukuta turd. Mudzathamangitsa kulolerana tsiku lonse osawagunda. Ndinaphunzira izi movutikira koyambirira, kupezerapo mwayi pamtengo chabe. Tinkapeza zigawo zazitsulo za 4140 zomwe zimawoneka bwino, koma panthawi yopangira makina, zida zimatha kuvala mosayembekezereka, kapena miyeso ingasunthe titachotsa gawolo. Vuto silinali kupanga mapulogalamu athu; chinali chosagwirizana ndi microstructure ya kuponya.
Ichi ndichifukwa chake mbiri yamakampani pakusewera sikukambilana pa ntchito yolondola kwambiri. Yang'anani pa Malingaliro a kampani Qingdao Qiangsenyuan Technology Co., Ltd.. Iwo akhala akuponya ndi makina kwa zaka zoposa 30. Imeneyo si nambala chabe pa webusaiti. Zikutanthauza kuti awona momwe nkhungu ya chipolopolo cha thupi la valve yachitsulo chosapanga dzimbiri limachita mosiyana ndi chinyezi cha chilimwe ndi kuuma kwa nyengo yozizira. Chidziwitso choyambira munjira ngati chipolopolo nkhungu kuponyera ndi kuponya ndalama ndi zomwe zimalola a mkulu mwatsatanetsatane Machining kampani kuwongolera zosintha kuchokera pa sitepe yoyamba. Sikuti amangopanga chipika chachitsulo; akukonza chipika chachitsulo chomwe amachidziwa bwino chifukwa mwina adachithira.
Mwachitsanzo, popanga ndalama pazigawo zovuta, zooneka ngati ukonde, kulondola kwa pulani yoyamba ya sera ndi chigoba cha ceramic zimakhudzanso kuchuluka kwa zinthu zomwe tifunika kuchotsa pambuyo pake. Ngati kuponya kuli kwakukulu kwambiri, mukubweretsa kutentha ndi kupsinjika kwambiri panthawi ya CNC Machining, yomwe imatha kupotoza gawo lomaliza. Njira yophatikizira ya QSY - kuwongolera zonse kuponya ndi makina - kumachepetsa izi. Amatha kupanga zojambulazo poganizira njira yopangira makina, ndikusiya kuchuluka kwa katundu m'malo ovuta. Zikumveka zophweka, koma zimafuna kukambirana pakati pa maziko oyambira ndi makina opangira makina omwe sapezeka kawirikawiri muzochitika zakunja.
Maze Yakuthupi: Kumene Chiphunzitso Chimakumana ndi Zida
Aliyense akhoza kulemba zitsulo zosapanga dzimbiri, zosakaniza zapadera pa webusaiti. Mdierekezi ali mwatsatanetsatane. Kupanga 316L zosapanga dzimbiri pakugwiritsa ntchito panyanja ndi chinthu chimodzi. Kukonza alloy yochokera ku cobalt kwa chisindikizo chosavala muzitsulo zotentha kwambiri ndi chilombo chosiyana kwambiri. Zotsirizirazi sizingokhudza kuthamanga pang'onopang'ono ndi zakudya; ndi za chida geometry, coolant kuthamanga ndi mtundu (nthawizina mkulu-anzanu kudzera-chida sikokwanira, muyenera enieni mafuta ofotokoza emulsion), ndipo ngakhale dongosolo la ntchito kuthetsa kupsyinjika otsalira.
Poyamba tinali ndi pulojekiti yokhudzana ndi chigawo cha faifi tambala. Zolembazo zinkafuna kuti galasi likhale lomaliza pa bore lamkati. Zida zathu zamtundu wa carbide, zomwe zinagwira ntchito bwino pazitsulo zachitsulo, zimayankhulana ndikulephera mkati mwa mphindi. Tidadutsa gawo loyesa zokutira zida zosiyanasiyana - AlTiN, AlCrN, mumatchula. Kupambanako sikunabwere kuchokera ku chida chowongolera, koma kuchokera pakuwunikanso kukhazikika kwa kukhazikitsidwa konse. Tinayenera kupanga mandrel mwambo kuthandizira gawo kuchokera mkati pa nthawi wotopetsa, chinachake generic makina shopu sakanakhala ndi bandiwifi kapena kuzindikira kuchita. Uwu ndi mtundu wothetsa mavuto womwe umatanthawuza chowonadi mkulu mwatsatanetsatane Machining kampani. Ndizinthu zasayansi zomwe zimakumana ndi zatsopano zamashopu.
Apa ndipamene zinthu zamakampani zimafunikira. Ndikawona kuti QSY ikuyitanira momveka bwino ma aloyi opangidwa ndi cobalt ndi zitsulo zopangidwa ndi nickel, zimasonyeza kudzipereka. Izi sizinthu zomwe mumagwiritsa ntchito. Zimafunikira njira zopangira zida, ndipo chofunika kwambiri, zimakopa makasitomala omwe ali ndi zosowa zovuta kuti apeze ukatswiri. Simukupikisana pamitengo yantchito izi; mukupikisana pa kuthekera kotsimikiziridwa ndi kuchepetsa chiopsezo.
Kulondola ndi Njira, Osati Kamphindi
Lingaliro lolakwika lalikulu ndikuti kulondola kumatheka pakuyezera komaliza. M'malo mwake, ndi mndandanda wazinthu, ulalo uliwonse uyenera kukhala wolimba. Zimayamba ndi mtundu woyamba wa kuponya (monga tafotokozera), kenako zimasunthira kukonzanso. Momwe mumagwirizira gawo ndi chilichonse. Kwa tsamba la turbine yovuta, kupanga choyikapo chomwe chimachotsa ma data omwe adzasinthidwa pambuyo pake, popanda kuyambitsa kupotoza, ndi luso laluso. Tataya masiku kuyesa kupanga mawonekedwe mpaka gawo lakhumi, koma tidapeza kuti gawolo lidatuluka chifukwa chololera kamodzi litatulutsidwa kuchokera ku hydraulic vise. Yankho lake linali mawonekedwe amodular omwe amatilola kuti tigwiritse ntchito ma datum ovuta mu op yoyamba, ndikukonzanso pogwiritsa ntchito ma data omwewo pama ops otsatira.
Kuwongolera kutentha mu shopu ndi wakupha wina mwakachetechete. Kusintha kwa 5-degree Celsius kumatha kukulitsa gawo lachitsulo la 500mm ndi ma microns angapo. Kwa ntchito zambiri, ndizosavomerezeka. Kwa ntchito yeniyeni yolondola kwambiri, ndiye kusiyana pakati pa pass ndi kulephera. Sikuti nthawi zonse zimakhala ndi chipinda cholamulidwa ndi nyengo (ngakhale izi zimathandiza), koma kumvetsetsa kusuntha kwa kutentha m'makina anu ndikulola kuti magawo azikhala bwino kuti azitha kutentha musanayambe kudula komaliza. Uwu ndiye mwambo wosasangalatsa, wamachitidwe womwe umalekanitsa zabwino ndi zomwe amakonda.
Malingaliro ochita izi ndi omwe amalola kampani kupereka ntchito zonse monga QSY imachitira. Kuchokera pamapangidwe opangira (chipolopolo nkhungu vs. kuponya ndalama kusankha kutengera gawo la geometry ndi voliyumu) mpaka kumakina omaliza a CNC ndikuwunika, kukhala ndi gulu limodzi loyang'anira unyolo kumachepetsa masewera olakwa ndikuwonetsetsa kuyankha pakulolera komaliza. Simungatsutse maziko ngati ndinu maziko.
Pamene Kukwanira Kulibe: Mlandu Pamfundo
Ndiroleni ndikupatseni chitsanzo cha konkire, chovula malonda. Wofuna chithandizo amafunikira zochulukirachulukira kuti agwiritse ntchito makina oyesera amadzimadzi owononga. Zinthuzo zinali chitsulo chosapanga dzimbiri cha duplex, ndipo mawonekedwe ake osalala komanso owoneka bwino anali olimba kwambiri. Gulu loyamba lochokera kwa wogulitsa wina linalephera kusonkhana - mabowowo sanagwirizane chifukwa cha nkhondo. Nkhani yake? Mwinanso kuphatikiza kwa kupsinjika kwapang'onopang'ono pakuponyedwa kwaiwisi ndi zotsatira za kutentha panthawi ya makina.
Pamene ife (kapena kampani yokhala ndi chitsanzo chophatikizika chofanana) tidayandikira, njirayo inali yosiyana. Choyamba, njira yoponyayi idakonzedwa kuti ichepetse kupsinjika kotsalira. Kenako, makinawo asanamalize, zopangazo zinali zokhazikika. Pa CNC Machining pa awo CNC makina malo, maopareshoni adatsatiridwa kuti agwirizane ndi zovuta zamkati-kuvuta konsekonse, kenako kumaliza, kenako kuchepetsa nkhawa, kenako kumaliza komaliza. Kukonza nsagwada zofewa zomwe zimagwiritsidwa ntchito mu-situ kuti zigwirizane bwino. Chotsatira chake chinali gawo lomwe silinangokumana ndi zosindikiza koma linagwira ntchito yake ya geometry. Njira yonseyi ndiyomwe idapangidwa mwaluso mkulu mwatsatanetsatane Machining kampani. Chida cha makina ndicho chida chomaliza mu gulu lalitali la okhestra.
Mutha kuwona kuthekera uku kukuwonetsedwa mu mbiri yamakampani ngati QSY (https://www.tsingtaocnc.com). Kukhala kwawo kwanthawi yayitali kukuwonetsa kuti adutsa zovuta izi m'mafakitale onse. Sizokhudza kundandalika mulingo uliwonse wa ISO; Ndiko kumvetsetsa bwino kuti kwa thupi la valve yothamanga kwambiri kapena chigawo cha mpope mu aloyi yapadera, sitepe iliyonse kuchokera kusungunuka mpaka muyeso ndiyofunikira.
Metric Yeniyeni: Kusasinthika Kwanthawi
Pomaliza, mayeso owona a mkulu mwatsatanetsatane Machining kampani si gawo lazozizwitsa limodzi. Ndikutha kupanga maere 100 ndi miyezo yofanana ndi nambala 1, zaka ziwiri pambuyo pake. Izi zimabwera pamakina: kuwunika mozama kwa nkhani yoyamba, kuwongolera njira zowerengera pamiyeso yofunikira, komanso kasamalidwe kabwino ka moyo wa zida. Ndi ntchito yotopetsa. Ndikudula mitengo, kuyang'ana zomwe zikuchitika, ndikusintha chida chisanavale, osati chikasweka.
Kusasinthika kumeneku ndi komwe kumapangitsa kuti anthu azikhulupirirana ndi makasitomala muzamlengalenga, mphamvu, ndi zamankhwala. Ayenera kudziwa kuti chojambulacho ndi mgwirizano, ndipo njira ya wogulitsa ndiyo chitsimikizo. Tsamba lakampani, ngati la QSY, likunena modekha zaka 30 zogwira ntchito, likuwonetsa mwakachetechete kuthekera uku kwanthawi yayitali. Iwo apulumuka chifukwa adziwa bwino mwambo wosasangalatsa wobwerezabwereza.
Chifukwa chake, mukamayesa mnzanu, yang'anani kupyola pamndandanda wamakina. Funsani za mibadwo yawo. Funsani za filosofi yawo yokhazikika pazigawo zopyapyala. Kambiranani momwe amayendetsera kutentha. Mayankho awo - kapena kusowa kwawo - angakuuzeni zambiri za kuthekera kwawo ngati zenizeni mkulu mwatsatanetsatane Machining kampani kuposa kabuku kalikonse konyezimira kamene kanatha. Zojambulazo zili mwatsatanetsatane, ndipo zambiri zimabadwa kuchokera kuzomwe zachitika, nthawi zambiri zimakhala zovuta komanso zopambana.
