Kupanga kwapamwamba kwambiri sikukhudza kugunda nambala pajambula. Zili pafupi kugwira ± 0.005 mm pansi pa 350 bar hydraulic pressure, kupulumuka 10,000 cycles mu abrasive slurry, ndi kupereka zofanana microstructure batch pambuyo pa batch-pamene kulephera kumatanthauza kutsika, kuopsa kwa chitetezo, kapena kukumbukira m'munda. Mlingo wa kusasinthasinthawo umalekanitsa a fakitale yokonza makina olondola kuchokera kogulitsa ntchito.
Tawona makasitomala ambiri akutumiza zida zankhani yoyamba kuti akakanidwe komaliza - chifukwa wogulitsa adatenga AMS 5387 cobalt alloy ngati 304 zosapanga dzimbiri. Kapena chifukwa chithandizo cha kutentha sichinaphatikizidwe ndi kachitidwe ka makina, kupangitsa kupanikizika kotsalira komwe kunasokoneza nyumba ya silinda yapampu ikatha. Izi sizowopsa zongoyerekeza. Ndi zolephera zobwerezabwereza zokhazikika pakutha kosagwirizana-osati zofananira.
Maluso Anayi Osakambirana pa Zopanga Zowona Zakulekerera Kwambiri
Fakitale yopangira makina olondola imayenera kuchita zambiri kuposa kungoyendetsa pamapepala. Iyenera kuwongolera zosintha zomwe masitolo ambiri samayesa-ndipo sangathe kuzitsata.
- Kapangidwe kazinthu zophatikizika: Simungathe kugwira ± 0.01 mm pakupanga kochokera ku T800 kobalt ngati pulogalamu yanu ya CNC imanyalanyaza kuchepa kwa anisotropic kuchokera pakuponya ndalama. Timatsimikizira zida zotsutsana ndi as-cast geometry-osati CAD mwadzina. Izi zikutanthauza kusanthula kaye chilichonse musanakonze, kenako ndikusintha G-code kuti mupotozedwe kwanuko. Otsatsa ambiri amadumpha sitepe iyi. Timamanga pachipata chathu cha NPI.
- Kukhazikika kwapang'onopang'ono pamatenthedwe: Nyumba ya mpope ya pisitoni yopangidwa pa 22 ° C, yoyang'aniridwa pa 20 ° C, ndi kuikidwa pa 85 ° C idzalephera ngati CTE mismatches siitsatiridwa mu GD&T. Labu yathu yoyendera imakhala ndi kutentha kwa ± 0.5 ° C panthawi ya kuyeza kwa CMM-ndipo timayika chizindikiro chomwe kutentha kumadutsa malire ogwirira ntchito. Makasitomala omwe adalumpha izi amawona kutayikira kwa chisindikizo nthawi yake isanakwane pakuyesa kumunda.
- Kutsimikizira kukhulupirika - osati kungokhala mwankhawaRa 0.4 µm imawoneka yoyera. Koma ngati ma microcracks apansi pa nthaka alipo chifukwa chotembenuka mwamphamvu kwa cobalt-nickel alloy, kutopa kumatsika ndi 40%. Timagwiritsa ntchito interferometry ya kuwala koyera ndi magawo a SEM pa malo ovuta osindikizira-osati pomaliza, koma kuzama kwa pulasitiki ndi kupitiriza kuyenda kwambewu.
- Full batch metallurgical traceability: Chigawo chimodzi chokana kutentha sikuyenera kutha miyezi itatu kupanga. Timalowetsa ID yosungunula, magawo ozungulira ng'anjo, kuzimitsa kutentha kwapakati, ndi kuuma kwa kutentha kwapambuyo pa kutentha kulikonse - ndikumanga gawo lililonse lopangidwa ndi makina a QR code. Palibe malingaliro a "batch average". Palibe zongoyerekeza za satifiketi ya conformance.
Chifukwa Chake Kuphatikizika Koyima Sili Buzzword-Ndikuchepetsa Chiwopsezo Chanu
Ena amatsutsa kutulutsa kwa kunja ndi kukonza makina kumapulumutsa mtengo. M'malo mwake, imachulukitsa zolephera: matanthauzidwe olakwika a datum pakati pa malo ogulitsa ndi makina, malipoti osagwirizana ndi kutentha kwa kutentha, kuchedwetsa kuwunika kwazomwe zimayambitsa mizu pamene thupi la valavu likutsika pa bar 300.
Tili ndi mizere yopangira mchenga komanso yopangira ndalama - ndipo timayigwiritsa ntchito mkati mwa malo omwe ali ndi satifiketi ya ISO 9001 monga ma cell athu a 5-axis CNC. Izi zikutanthauza kuti gulu lomwelo la metrology limatsimikizira zomwe zikubwera *ndi * magawo omalizidwa. Katswiri woyezera kutentha yemweyo amazindikiranso njira yochepetsera *ndi* mpumulo wa kupsinjika musanayambe kukonza komaliza. Woyang'anira wapamwamba yemweyo amavomereza ma cert * ndi * malipoti amtundu.
Izi zimachotsa zolakwika za handoff. Makasitomala akafuna ma valve okakamiza amafuta akunyanja & gasi, omwe adawagulira adapereka zinyalala 12% chifukwa cha porosity yosazindikirika pamalo oponyera pafupi ndi mawonekedwe ampando. Tinapanganso ma gating system, kusintha mawonekedwe olimba, ndikutsimikizira madera opanda porosity pogwiritsa ntchito mafakitale CT- tisanadule zitsulo. Zotsatira: zero rework mkati mwa mayunitsi 847.
Mtengo weniweni wa "Zabwino Zokwanira" Machining
Galimoto ina ya injiniya yaku North America OEM idatipempha kuti tigwire mawu pa ma roller a winch center shaft. Wothandizira wawo wam'mbuyomu adatchula $ 217 / yuniti-yomwe idaperekedwa mochedwa, ndi 18% kukana kuyesedwa kwamphamvu. Tidalemba $263/chigawo. Iwo anakankhira mmbuyo. Tidawawonetsa zambiri: omwe amawagulitsa adagwiritsa ntchito zoyika za carbide pamtundu wa T800 alloy, zomwe zimapangitsa kuti pakhale kutsika pang'ono pamamagazini okhala. Tidagwiritsa ntchito zida za PCD zokhala ndi mafuta oziziritsidwa ndi cryo, zozungulira mpaka 0.003 mm, ndikuwonjezeranso chipukuta misozi pakuwongolera pambuyo pokonza.
Iwo anavomera. Pambuyo pa miyezi isanu ndi umodzi yogwiritsidwa ntchito kumunda, zipika zokonzekera zidawonetsa moyo wautali wa 3.2x poyerekeza ndi ogubuduza akale. Nthawi yopuma idatsika ndi 67%. Ndalama zonse za umwini zidatsika ndi 22% - ngakhale mtengo wagawo wokwera. Kulondola sikokwera mtengo. Zosagwirizana mwatsatanetsatane ndi.
Kusankha Fakitale Yanu Yopanga Makina Olondola: Mafunso Atatu Omwe Amawulula Choonadi
Osafunsa kuti "Kodi kulekerera kwanu ndi kotani?" M'malo mwake funsani izi:
- "Ndiwonetseni malipoti anu atatu omaliza a CMM a gawo limodzi ndi ≥5 GD&T callouts-kuphatikiza momwe mudatsimikizira zolakwika zamtundu wa B musanayeze malo okhudzana ndi datum A." Ngati akukayikira, amangoganiza.
- "Kodi mumathana bwanji ndi kusagwirizana kwa zinthu - kunena kuti, mphamvu zolimba 5% pansi pazambiri - makina atayamba?" Ngati anena kuti "tizichotsa," alibe ulamuliro wowongolera. Akanena kuti "titha kuyendetsa kutentha kowonjezera ndikukonzanso," amamvetsetsa zitsulo.
- "Kodi ndi nthawi yayitali bwanji yotsogolera yomwe mudawonjezerapo kuyitanitsa kamodzi - ndipo chifukwa chiyani?" Mayankho owona mtima amavumbulutsa kuwongolera luso. "Tinatalikitsa ndi masiku 11 kuti tikonzenso zosintha titazindikira kukula kwamafuta mu 4th-axis indexer" -ndiko kuwonekera. "Sitikulitsa konse" ndi mbendera yofiira.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imagwira ntchito kuchokera ku Qingdao-osati ngati wopanga makontrakitala, koma ngati chowonjezera chaukadaulo cha gulu lanu laumisiri. Timakhazikika m'zigawo zomwe kulondola kwazithunzi, kukhulupirika kwapang'onopang'ono, ndi kudalirika kwa magwiridwe antchito sizimasiyanitsidwa. Si mafakitale onse opanga makina olondola omwe amakwaniritsa mulingo wotere. Ochepa amalembabe momwe amakwanitsira - nthawi iliyonse, pamtundu uliwonse, pa dongosolo lililonse.
Ngati pulojekiti yanu yotsatira yolekerera kwambiri ikuphatikizapo cobalt alloys, high-pressure hydraulic housings, kapena misonkhano yapampu yofunika kwambiri-yambani ndi ndondomeko, osati mapepala amtengo wapatali. Chifukwa mtengo weniweni wa kulondola suli mu ndemanga. Ndili ndi chidaliro kuti gawo lililonse lidzachita - chimodzimodzi monga momwe linapangidwira - pansi pa katundu weniweni.
