Anthu ambiri akamva mawu akuti zitsulo zachitsulo, amayerekezera kamtsuko kakang'ono kachitsulo chosungunula komanso moto wambiri. Ndilo gawo lachiwonetsero, zedi, koma mwina 20% yankhondo yeniyeni. Nkhani yeniyeni ili mwakachetechete kusanathire - pateni, nkhungu, mapangidwe olowera omwe mwabetcherapo ntchito yonse. Mulakwitse izo, ndipo inu simukungoyang'ana pa zidutswa; mukuyang'ana kusamvetsetsa kofunikira momwe chitsulo chimakhalira chikakhala chamadzimadzi komanso chokwiya. Sikungopanga mawonekedwe; ndiye kupanga njira yolimba.
Mould ndi Blueprint
Ndasiya kuwerengera mapulojekiti omwe adabwera ndi mtundu wa 3D wabwino kwambiri wagawo lomaliza ndipo zero ndimaganiza zokafika kumeneko. Cholepheretsa choyamba nthawi zonse chimakhala kupanga nkhungu. Za chitsulo kuponyera, makamaka ndi ma geometries ovuta, mukusankhira chida chanu msanga: kuponya mchenga kwa zidutswa zazikulu, zolimba, kapena kupanga ndalama pazinthu zovutazo, zokhala ndi mipanda yopyapyala. Iliyonse ili ndi chilankhulo chake chazojambula, mizere, ndi mizere yolekanitsa.
Tinagwira ntchito yomanga mapampu kamodzi, ntchito yachitsulo chosapanga dzimbiri. Mapangidwe a kasitomala anali ndi mbobo yamkati yomwe inali yosatheka kufikako. Chikombole chamchenga chikadafuna chosokonekera chovuta kwambiri. Tidawakankhira pakupanga ndalama - ndondomeko ya nkhungu ya zipolopolo. Izi zikutanthawuza mtengo wowonjezereka wa ndondomeko ya sera, koma inachotseratu pakati, kupangitsa kuti pamwamba pake ikhale yabwino komanso makulidwe a khoma. Uwu ndi mtundu wa kuyitanira kwa chiweruzo komwe kumalekanitsa wopereka magawo ndi mnzake. Sizokhudza zomwe zimakhala zosavuta kwa ife; zimatengera zomwe zimagwira ntchito, kuponyedwa kodalirika pakugwiritsa ntchito.
Apa ndipamene zokumana nazo zamitundumitundu sizingakambirane. The shrinkage kwa carbon steel ndi wosiyana ndi mkulu-aloyi kapena zosapanga dzimbiri. Ngati mugwiritsa ntchito njira zomwezo, mwatha musanayambe. Ndikukumbukira gulu la mikono ya lever mu chitsulo chochepa cha aloyi komwe tinali ndi chitsanzo chabwino, koma maziko (osati ife, ogwirizanitsa panthawiyo) adagwiritsa ntchito chokwera ndi chitseko chopangidwira chitsulo chamadzimadzi. Zotsatira zake zinali magawo owoneka bwino, chilichonse chokhala ndi ming'alu yopumira pamalo opsinjika kwambiri. Phunziro lokwera mtengo poganiza kuti mazikowo amadziwa zinthu zanu.
Zofunika Si Zolemba Zapadera
Kuyankhula za chitsulo kuponyera popanda kudumphira m'magiredi kuli ngati kulankhula za kuphika popanda kutchula zosakaniza. Zaka 30 mukuwona zozungulira. Aliyense amafuna 304 kapena 316 zosapanga dzimbiri kuti asawonongeke, koma nthawi zambiri amanyalanyaza kuti ndi chimbalangondo choponyedwa poyerekeza ndi zitsulo za kaboni. Zimakhala zonyezimira, zimathira ulesi, ndipo zimatha kung'ambika ngati kuziziritsa kwanu kwatha.
Ntchito yosangalatsa kwambiri, moona, ili ndi ma aloyi apadera. Ma alloys opangidwa ndi nickel a ntchito yotentha kwambiri, kapena opangidwa ndi cobalt kuti asavale. Tachita zigawo za QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. (QSY) mu gawo ili. Kuyang'ana kwawo kwanthawi yayitali pazinthu ngati izi kumatanthauza kuti apanga laibulale yachidziwitso pa kutentha kwanthawi yayitali, kuthamanga kothira, ndi chithandizo cha kutentha pambuyo potulutsa zomwe simungathe kuzifufuza. Mwachitsanzo, ndi nickel-based alloy casting for a turbine component, kusiyana pakati pa kuzungulira-kuchepetsa kupsinjika ndi njira yothetsera kutentha kwathunthu ndiko kusiyana pakati pa gawo lomwe limatenga nyengo ndi lomwe limatenga zaka khumi. Ndilo mtengo wobisika mu ndondomeko ya mnzanu.
Ndiko kuyesa kuganiza mwamphamvu aloyi = gawo labwino. Osati zoona. Tinali ndi kasitomala akuumirira pazitsulo zamphamvu kwambiri zopangira bulaketi. Zinapangidwa bwino, zopangidwa ndi makina owopsa - zida zidadutsa padenga. Tinayenera kubwereranso, kukangana ndi kalasi yocheperako pang'ono koma yotheka kwambiri, kuwerengera mtengo wathunthu wakuponya NDI makina. Gawo lomaliza lidachita chimodzimodzi m'munda. Tsamba lofotokozera silinena nkhani yonse; gulu lonse lopanga limachita.
The Handoff: Kuponyera ku CNC
Iyi ndi nthawi yodzipangira kapena yopuma yomwe mabizinesi ang'onoang'ono kapena malo ogulitsa makina amasokonekera. Kujambula si gawo lomaliza. Momwe zimapangidwira makina ndi chilichonse. Mufunika ma datum. Mufunika khoma lokhazikika. Muyenera kudziwa komwe kukhoza kupotoza komwe kuli kuchokera pakuzizira.
Ntchito yophatikizika, monga momwe mumawonera pakampani yomwe ikugwira ntchito zopangira ndi kukonza m'nyumba, ili ndi mwayi waukulu. Ku QSY, mwachitsanzo, gulu lomwe likuchita CNC makina sikulandira bokosi lachinsinsi kuchokera kwa ogulitsa. Zikuoneka kuti iwo anali mu ndemanga ya mapangidwe a kuponya. Amadziwa komwe mzere wolekanitsa uli, atha kuganiza kuti awonjezere kachipangizo kakang'ono pamalo osafunikira kuti atsimikizire kuti pali makina oyambira otetezeka. Ndemanga iyi ndi yagolide. Zimalepheretsa ntchito zowopsa zomwe mumathera nthawi yochulukirapo mukuwonetsa ndikutulutsa kodabwitsa kuposa momwe mumadula zitsulo.
Ndikukumbukira bokosi la gearbox pomwe malo oponyeramo anali osinthika kwambiri kuti asagwirizane ndi momwe timakhalira. Gulu lokonza makina lidachiyika chizindikiro, ndipo gulu loyambitsa makinawo lidasintha njira yowumba kuti zitsimikizire zolimba zololera pankhope zinazake zokwera. Idawonjezera tsiku pabwalo loponyera koma idasunga masiku atatu mu nthawi yokhazikitsira pamalo opangira makina asanu. Uwu ndi mtundu wakuchita bwino komwe sikumawonetsa pa kilogalamu imodzi yokha yotulutsa koma ikuwonekeratu mtengo wantchito yonse ndi nthawi yake.
Kulephera ndi Data Point
Palibe amene amakonda kuyankhula za zomwe zimalakwika, koma ndipamene kuphunzira kwenikweni kumakwiriridwa. Chitsanzo chabwino kwambiri chinali kuthamangitsidwa kwa timabokosi tating'ono tating'ono tazitsulo ta ductile - nkhani zofanana ndizitsulo. Tidagwiritsa ntchito mchenga watsopano, womwe umadziwika kuti ndi wapamwamba kwambiri popanga ma cores. Zojambulazo zidatuluka ndikumalizidwa kokongola, koma tinali ndi pafupifupi 40% yosweka panthawi yakugwedeza. Zovala zokongola, zokwera mtengo.
Titang'amba tsitsi lathu, tinazindikira kuti mchenga watsopanowu unali ndi matenthedwe apamwamba kwambiri. Zinkatulutsa kutentha kuchokera kuponyedwa mofulumira kwambiri, kupangitsa kupsinjika kwakukulu kwa kutentha. Kwa gawo lalikulu, lachunki likhoza kukhala labwino. Kwa mabulaketi opyapyala awa, zinali zowopsa. Tinabwereranso ku mchenga wakale wa silika "wotsogola" wa ntchitoyo, ndipo vutolo lidatha. Kodi tikuphunzirapo chiyani? Palibe machitidwe "abwino" onse. Kusintha kulikonse - zinthu, geometry, kulemera - kumasintha equation. Nthawi zina njira yakale ndiyo njira yoyenera ya gawolo.
Ichi ndichifukwa chake ndimakayikira masitolo omwe amati mtengo wa 99% wa zokolola pamayendedwe oyambilira opangira zinthu zovuta. Mwina iwo sakukankhira envelopu pazovuta zamapangidwe, kapena sakunena zoona kwathunthu. Wothandizana naye wodalirika angakuuzeni kuopsa kwake, kukuwonetsani momwe mungalepheretse kujambula kwanu, ndipo nthawi zina amapangira chojambula chotsika mtengo, chosavuta kuponyera ndikungotsimikizira kapangidwe ka nkhungu musanagwiritse ntchito zitsulo zotsika mtengo.
Zopereka zenizeni: Kudalirika
Pamapeto pake, chitsulo kuponyera sikupanga chinthu chachitsulo. Ndi za kupanga chinthu chodalirika, chodziwikiratu chomwe chimagwira ntchito pagulu, pansi pa katundu, nthawi zambiri m'mikhalidwe yovuta. Kudalirika kumeneko kumapangidwa kuchokera ku zisankho zazing'ono chikwi, zolondola zomwe zapangidwa kuchokera pa mawu oyamba mpaka pakuwunika komaliza.
Zimachokera podziwa nthawi yopangira aloyi yosiyana. Zimachokera pakupanga kachitidwe ka gating komwe kamachepetsa chipwirikiti ndi kuphatikizidwa kwa slag. Zimachokera ku gulu la makina omwe amamvetsetsa khungu loponyera ndi kupanikizika kotsalira. Mukamagwira ntchito ndi mnzanu ngati QSY, yemwe ntchito zake zimachokera ku shopu mpaka kumapeto CNC makina, mukugula mu zisankho zonsezo. Webusaiti yawo, https://www.tsingtaocnc.com, ikufotokoza zomwe ali nazo, koma mphamvu yeniyeni ndi kukumbukira komwe kunamangidwa zaka 30 - kukumbukira zomwe zinagwira ntchito, ndipo chofunika kwambiri, zomwe zinalephera komanso chifukwa chake.
Zochita zabwino kwambiri sizikuwoneka ngati "zoponyedwa". Amangowoneka ngati gawolo, loyera, lomveka, komanso lokonzekera kugwira ntchito. Kufika kumeneko sikophweka. Ndi njira yosokoneza, yobwerezabwereza, yozama kwambiri yoyendetsera kutentha, chemistry, ndi geometry. Ndipo ndizomwe zimapangitsa chidwi. Chojambula chatsopano chilichonse ndi chithunzi chatsopano, ndipo yankho silimangosungunuka; zili mukukonzekera kalekale ng'anjo isanapse.
