Iyo abantu bavuga ku isoko ryo gushora imari, akenshi bahita basimbukira ku mubare munini - iteganyagihe ku isi, ijanisha rya CAGR, ikirere hamwe n’ubuvuzi bitera kuzamuka. Ibyo byose bifite akamaro, byanze bikunze, ariko birabura imiterere. Inkuru nyayo ntabwo iri muri raporo gusa; ni murusyo rwa burimunsi rwo gukora igikonoshwa cyiza, kugenzura dewax, no gukubita hejuru iburyo hejuru yicyuma cya turbine udakoresheje bije. Hariho imyumvire itari yo ko ari inganda zikuze, zigenda buhoro. Kuva aho mpagaze, nibintu byose ariko. Umuvuduko wo guhuza n'imihindagurikire mishya, kwihanganira gukomera, kwiruka bigufi kuri prototyping - birahoraho. Ntabwo ari ugukina byinshi hamwe nibindi bijyanye no gukina ubwenge.
Inzira Yibanze: Aho Igitekerezo gihurira na Crucible
Buriwese azi intambwe yibanze: igishushanyo cyibishashara, kubaka igikonoshwa, dewax, gusuka, gukomanga. Isoko rikenewe, ariko, rihatira ubwihindurize kuri buri cyiciro. Fata igikonoshwa. Guhindura inzira irambye, zircon ishingiye kumyenda yo mumaso ntabwo ari uguhindura ibintu gusa; ni ugusubiramo byuzuye ibihe byo gukama na gahunda y'itanura. Ibi twabyize inzira igoye imyaka mike inyuma yo gukora imibiri ya valve. Uburyo bushya bwo gutondeka, ku mpapuro zisumba iy'uburinganire buringaniye, bwateje ubunini bw'igikonoshwa kidahuye kubera ko igenzura ryacu ritari hejuru. Itsinda rya casting ryasohotse amarira ashyushye. Iri ni isomo rya $ 20k kumpamvu isoko yisoko ryibumba ryambere ryambere rigomba kugenzurwa kububiko bwawe bwite.
Noneho hari ibishashara ubwabyo. Hamwe no kuzamuka kwibintu bigoye, binini cyane bikikijwe mumirenge nka drones hamwe nibikoresho byo kubaga, inshinge no kwagura ubushyuhe bwibikoresho byerekana ni ngombwa. Ntabwo ari ukugura ibicuruzwa. Ukunze gufatanya gutezimbere ibishashara hamwe nuwabitanze kugirango bihuze geometrie yihariye. Ndibuka umushinga wo mu kirere cyoroheje cyane aho twanyuze mu bishashara birindwi mbere yuko icyitegererezo gisohoka mu rupfu tutagoretse. Kwihanganira umukiriya kwari +/- 0.1mm kuri 200mm. Isoko ntirisaba gusa ibisobanuro; iragusaba kubaka ubwo busobanuro mu ntambwe yambere.
Aha niho ubujyakuzimu bwikigo bwerekana. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe nimyaka mirongo itatu mumikino, ikubiyemo ubu bumenyi bufatika. Gusura ikigo nkicyabo (urashobora kubona ubushobozi bwabo kuri https://www.tsingtaocnc.com) birasobanura neza. Ntabwo ari ukugira umurongo wo gushora imari gusa; bijyanye nuburyo bwuzuye. Ibikorwa byabo byigihe kirekire bivuze ko bashobora kuba barabonye kandi bakemura ibibazo byinshi byananiranye - ibisasu byacitse, imivurungano yicyuma, imihangayiko isigaye - itandukanya amagambo numurongo wunguka, usubirwamo.
Ibikoresho: Ikigereranyo cya Alloy
Isoko ryo gushora isoko ryitondewe rishobora kugaragara cyane mugukoresha ibikoresho. Iragenda irenga 316 ibyuma bitagira umwanda na karubone. Noneho, nibijyanye no kudoda ibinure kurwego rusaze. Imashini itwara pompe ya serivisi ishobora kwangirika irashobora gukenera super duplex idafite umwanda; kuyobora vane kuri turbine irashobora gusaba icyerekezo gikomeye nikel superalloy. Buri kintu kigutera ibibazo bitandukanye kuri wewe.
Nickel ishingiye ku mavuta, urugero, ni inyamaswa. Ikibanza kinini cyo gushonga hamwe nuburyo bwo gukora okiside ihamye bivuze ko ubushyuhe bwawe busuka hamwe nigishushanyo mbonera kigomba kuba ahantu. Imivurungano iyo ari yo yose, ukabona inclusitions. Gutandukana kwose muburyo bwashushe, hanyuma ukabona amakosa. Twigeze gusuka igice cya Inconel 718 aho thermocouple mu itanura yatangaga gusoma. Icyuma mubyukuri cyari gikonje nka 30 ° C kuruta uko twabitekerezaga. Igisubizo? Gukonjesha imburagihe mubiruka, kuzura kutuzuye. Ubushyuhe bwose bwari bwakuweho. Igiciro cyicyuma cyonyine cyari kibabaje kwandika.
Niyo mpamvu portfolio yibikoresho byumushinga ari ikimenyetso cyerekana ubushobozi bwisoko. Iyo urebye umwirondoro wikigo nka QSY, urutonde rwibintu bidasanzwe nka cobalt ishingiye kuri nikel hamwe na nikel hamwe nibikoresho bisanzwe, byerekana uruganda rufite ibikoresho byo kurangiza agaciro keza cyane ka isoko ryo gushora imari. Bisobanura ko bafite ubuhanga bwa metallurgjique, itanura ryikirere ryagenzuwe, hamwe no kuvura ubushyuhe nyuma yo guta ubumenyi-bwo kubikemura. Ntabwo ari urutonde kurubuga; ni itangazo ryibibazo byakemuwe.
CNC Handshake: Gukina ni kimwe cya kabiri cyintambara
Iyi ni ingingo y'ingenzi ikunze kugaragara mu isesengura ryagutse ku isoko. Abashoramari bake cyane ni net-shusho yiteguye kohereza. Hafi ya byose bisaba gutunganya. Imigaragarire hagati yishami rya casting na CNC niho inyungu ikorerwa cyangwa yatakaye. Gukina birashobora kuba byumvikana, ariko niba ibimenyetso bya datum byazimye, cyangwa amafaranga yimigabane ntaringaniye, umukanishi amara amasaha yishyura, yica margin.
Kwishyira hamwe kwukuri ni urufunguzo. Imyitozo myiza ni ukugira itsinda rya gahunda ya CNC ryitabira mugihe cyo gushushanya ibikoresho. Barashobora gutanga inama kubijyanye no kongeramo imashini, bagatanga impinduka nke mumirongo yo gutandukana kugirango barusheho gukomera, cyangwa kwerekana uduce dukeneye kugenzura cyane. Nabonye imishinga aho casting yari nziza, ariko kubera ko bore ikomeye yari ahantu bigoye-guhuza, igiciro cyo gukora cyikubye inshuro eshatu igiciro. Umukiriya yagenze.
Nibyiza byo gutanga vertike ihuriweho. Kuva kurubuga rwabo, urashobora kubona QSY urutonde rwombi Igikonoshwa, gushora imari, na CNC gutunganya nka serivisi yibanze. Ntabwo ari impanuka. Nukumenyekanisha ingamba ko isoko rya kijyambere ritagura casting; igura igice cyarangiye. Kugira imashini murugo bivuze ko bashobora guhindura inzira zose, kugenzura ubuziranenge kuri buri ntambwe, kandi amaherezo bagatanga igisubizo cyizewe kandi akenshi gikoresha amafaranga menshi. Igabanya urutoki hagati yabatanga niduka ryimashini mugihe hari ibitagenda neza.
Isoko Niches nubushobozi rusange
Isoko ryo gushora imari riratandukana. Hano hari amajwi menshi, uruhande rwimodoka (tekereza inzu ya turbocharger) byose bijyanye no kwikora no kogosha. Noneho hariho uruhande ruto, rugoye cyane (icyogajuru, kwirwanaho, kwivuza), bijyanye n'ubushobozi no gutanga ibyemezo. Kugerageza kuba ibintu byose kubantu bose ni umutego wo gushinga hagati.
Gukinisha ubwenge ni ugutezimbere ubuhanga bwimbitse muburyo bubiri. Kurugero, inzobere mu kwangirika kwangirika kwinganda zitunganya imiti, cyangwa mumashanyarazi menshi yo kubyara amashanyarazi. Ibi biragufasha kubaka izina, koroshya inzira zawe kubintu byihariye nibisabwa, kandi utezimbere umubano wigihe kirekire. Ntabwo ari ugukurikirana buri RFP nibindi bijyanye no kuba umuhanga kubibazo runaka.
Kubaka iryo zina bisaba igihe no gutanga bihoraho. Amateka yimyaka 30, nkuko byavuzwe inyuma yikigo nka QSY, cyerekana ituze hamwe nubumenyi bukusanyirijwe hamwe ningirakamaro. Bisobanura ko bagendeye kumasoko, bahujwe nubuziranenge bushya (nkukugera kwa NADCAP mukirere), kandi birashoboka ko bubatse igitabo cyibikorwa nibitagenda kuburyo udashobora kubona mubikorwa bishya. Muri iri soko, kuramba akenshi ni porokisi yo kwizerwa.
Kureba imbere: Gucecekesha n'amahirwe
Ingingo z'umuvuduko ziragaragara: kuzamuka kw'ibiciro by'ingufu, amabwiriza y’ibidukikije ku bubiko n'imyanda, hamwe n'amarushanwa ku isi, cyane cyane kuri geometrike yoroshye. Automatic yimikorere nka robotic shell diping na 3D scanning yo kugenzura ntibikiri ibintu byiza; nibyingenzi guhuzagurika no guhiganwa.
Ariko amahirwe ari mubibazo no kwishyira hamwe. Mugihe abashushanya ibicuruzwa basunikisha ibice byoroheje, bikomeye, byinshi bikora neza, bahatirwa guhindukirira ishoramari rya geometrike idashoboka hamwe no gukora cyangwa guhimba. Ubwiyongere bw'isoko buri muri ibyo bintu bigoye, byongerewe agaciro. Ibishingwe bizatera imbere nibishobora kuba abafatanyabikorwa mugushushanya ibicuruzwa, gutanga ubumenyi bwa siyansi yibikoresho, no gutanga igice cyuzuye, cyakozwe.
Nubucuruzi bwamaboko, bukemura ibibazo. Intsinzi muri isoko ryo gushora imari iramanuka yibanda kumunsi yibisobanuro birambuye - ubwiza bwibisebe, kalibrasi y itanura, itumanaho hagati yubushakashatsi bwakozwe na programu ya CNC. Ntabwo ari byiza, ariko ni ukuri. Kandi kubabyumva neza, bashobora guhindura byimazeyo icapiro rigoye mumajwi, gutondeka neza, isoko - isoko nyayo, iteye ubwoba, isaba isoko - ifite akazi kenshi ko gutanga.
