Iyo abashakashatsi bagaragaje ibice bya sisitemu ya hydraulic, pompe zamavuta, cyangwa inteko ziremereye cyane, ntibakenera ibyuma gusa-bakeneye imikorere iteganijwe munsi yumuvuduko wumurongo wa 300+, 500 ° C mugihe kimwe, hamwe no gutembera neza. Niyo mpamvu gushakira ukuri Uruganda rutunganya ibyuma-Ntabwo iduka rusange ryakazi-ntirishobora kuganirwaho. Twabonye kunanirwa cyane mumirima bikurikiranwa no gutembera kurwego muri cobalt-alloy nozzles cyangwa microstructural idahuye mumazu ya pompe ya AMS 5387. Intandaro? Gutandukanya siyanse yubumenyi, kugenzura inzira, nintego yimikorere.
Kuki "Precision" idahagije-Byerekeranye n'Ubunyangamugayo bukora
Imashini nyinshi zitanga imashini zo gucapa. Bake bemeza imikorere. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Buri cyuma cyumuvuduko gitangirana no gusuzuma ibyuma-ntabwo ari GD&T gusa. Igihe OEM yo mu Burayi yatwohererezaga igishushanyo cya T800 ishingiye kuri cobalt ya shitingi ya shitingi, itsinda ryacu ryashyize ahagaragara akaga k’imbibi z’imbuto mu karere k’ibinyamakuru bitwara imizigo. Twasabye inzira ivanze: gushora imari bikurikirwa na CNC ihinduka * na * igisubizo cyaho. Igisubizo? 22% igihe kirekire cyo gukora mubuzima bwa offshore winch. Ibyo ntabwo ari ugukora imashini-ni ugukora ibya fiziki.
Dukunze guhura namakosa atatu mugutanga amasoko:
- Dufate ko "ibyuma bidafite ingese" bikubiyemo ibintu byose bikenewe—316SS yananiwe vuba muri H₂S ikungahaye kuri peteroli & gaze ibidukikije; AMS 5387 cobalt alloy irafashe.
- Kwirengagiza kuvura ubushyuhe-Gukora ibyuma bikomye nta kugabanya imihangayiko mbere yo gusya kwa nyuma bitera intambara mu nzu ya silinderi.
- Gufata casting no gutunganya nkibyiciro bitandukanye-Ibishingwe bya pompe bifite pompe zidafite imashini zitera kuganisha ku mwobo wa bolt-umwobo munsi yumukino wo gusiganwa ku magare.
Ikigo cyujuje ISO gikora inzira zombi munsi yinzu. Ibyo bivuze ko tugenzura amacakubiri ya karubone mugihe cyo guta * no * kuyishyura muburyo bwa CNC - nta ntoki, nta gukeka.
Inkingi enye zubutumwa-Bwingenzi Igice Cyakozwe
Ibikoresho byose byicyuma ntibisaba gukomera. Ariko iyo gutsindwa bisobanura gutinda kumodoka yubuhanga cyangwa ibyago byumutekano muri hydraulic manifold, ubwo bushobozi bune buba itegeko:
- Ibikoresho bya CNC.
- Ibikoresho bya Cobalt-Nickel: Itanura ryabigenewe hamwe nibikoresho bya AMS 5387, T800, hamwe n amanota ya cobalt. Nta kwanduzanya. Buri kintu cyose gishobora gukurikiranwa na raporo y'ibizamini.
- Ibyuma.
- Ibyuma & Ibyuma.
Urugero nyarwo ku isi: Amazi y’amazi yo mu majyepfo y’iburasirazuba bwa Aziya yategetse amashanyarazi 120 adasanzwe ya cobalt alloy yamashanyarazi ya pompe yumuvuduko mwinshi. Ababitanze mbere bakoresheje rusange 304SS. Kumeneka byatangiye amezi 18. Twakoze ibizamini byo gutera umunyu kuri prototype ya AMS 5387 mumasaha 5000 - zero zero. Gutanga harimo ibikoresho byuzuye, ibiti bivura ubushyuhe, na raporo ya scan ya 3D yerekana uburinganire bwurukuta muri mm 0.15.
Niki "Kwizerwa" Mubyukuri bivuze mubikorwa
Kwizerwa ntabwo ari isoko ryo kwamamaza-ni imyitwarire ipimwa ku mashoka atatu:
- Igipimo gihamye: Dufite mm 0.008 mm kuri 300 mm ibiranga nyuma yamasaha 72 yo kwangiza ibidukikije (25 ° C → 80 ° C → 25 ° C), byemejwe na CMM yishyuwe nubushyuhe.
- Guhuza ibyuma: Ibikoresho bibisi biva mu ruganda rwemewe gusa; buri cyiciro cy'ubushyuhe cyageragejwe kuri Co, Cr, Ni, Mo, na C kuri ASTM E353.
- Gukurikirana imikorere.
Bamwe bashobora kuvuga ko imashini zaho zitanga impinduka byihuse. Ariko mugihe umukiriya wa peteroli yo muri Amerika ya ruguru yari akeneye 48 AMS 5387 nozzles yo kugenzura amazi yo mu nyanja, amagambo yabo "yihuta" yo mu gihugu yasabye ibyumweru 14 - kandi usibye kwemeza NDT. Twatanze mu byumweru 9 hamwe na ASME BPVC yuzuye Icyiciro cya VIII kubahiriza ibyangombwa. Kubera iki? Kuberako gukina kwacu-gutunganya-kurangiza akazi byashushanyije, ntabwo byakozwe.
Guhitamo Ibyuma Bitunganya Imashini Zitunganya Uruganda-Reba Hanze y'aka gatabo
Niba urimo gusuzuma abatanga ibikoresho byo kwambara cyane, umuvuduko mwinshi, cyangwa ubushyuhe bwo hejuru, baza ibi bibazo:
- Urashobora kunyereka raporo eshatu za CMM zanyuma kubice bisa nibyanjye - hamwe nindangamuntu mbisi hamwe numubare wubushyuhe uhujwe?
- Ukora muri-progaramu yo kugenzura * nyuma * yo kuvura ubushyuhe ariko * mbere yo gutunganya bwa nyuma?
- Nubuhe burebure bwawe budashyigikiwe kugirango uhindure T800 alloy kuri 25 mm diametre-kandi nigute ushobora kugenzura neza?
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ibisubizo yego - hamwe namakuru - kuri bose uko ari batatu. Ntabwo dukora ibice gusa. Twebwe injeniyeri isubiramo muri garama yicyuma. Kuri hydraulic manifolds ikora amasaha 12.000 idatemba. Kuri shitingi ya winch irokoka 50.000 yumuzingi mubihe bya Arctique. Kububiko bwa pompe bugumana imbaraga zo gufunga nyuma yumuriro mwinshi.
Ubutaha igishushanyo cyawe gisaba ibice bya cobalt-nikel, ibyuma bikozwe hamwe no kugenzura neza, cyangwa ibyuma bya CNC bikozwe mu byuma bisaba munsi ya 0,01 mm - ntibikemure "byiza bihagije." Saba ubunyangamugayo bukora. Saba ibisobanuro byuzuye. Gusaba a Uruganda rutunganya ibyuma yubatswe kubikorwa-bikomeye.
