Iyo wunvise udushya twinshi hamwe nicyuma gihindagurika mumagambo amwe, abantu benshi mubucuruzi barashobora guhumura amaso gusa. Igitekerezo cyihuse akenshi kijyanye n'uburemere, gushonga imbaraga cyane, hamwe nishusho-ishaje-shuri ryibishingwe. Ngiyo umutego usanzwe-gutekereza kuramba bijyanye gusa nibikoresho ubwabyo, ntabwo ubuzima bwubuzima bwose hamwe nibikorwa bishya bikikije. Mumaze imyaka mirongo ibiri hafi ya casting, nabonye iryo hinduka mubitekerezo, ariko ni akajagari, ntabwo arikintu gisukuye, kigaragara.
Uburemere bw'Umurage no Kugerageza Korohereza
Kimwe mubintu byambere twarwanye nuburemere. Icyuma cyangiza ni cyinshi, nta kuntu kizenguruka. Mu binyabiziga cyangwa imashini, urumuri akenshi rungana no gukoresha ingufu nke mubikorwa. Rero, gusunika kwerekezaga kurukuta ruto. Twakoresheje ibigeragezo, dusunika imbibi zamazi hamwe nigishushanyo mbonera kugirango tubone ibice kugeza kuri 3mm, rimwe na rimwe ndetse no munsi yibice bito. Cyakoze, mubuhanga. Twabyaye urumuri rutangaje. Ariko igipimo cyakuweho? Yarazamutse cyane. Ikiguzi cyo kugera kuri ubwo buremere binyuze mugucunga inzira ikabije akenshi byariye inyungu zibidukikije mugihe washyizemo ingufu zo gukuraho kwanga. Byari ikibazo cyambere cyo gukemura ikibazo kimwe no kurema ikindi. Ntushobora kuvuga gusa uburemere bwigice cyanyuma; ugomba kubara umusaruro mumushinga.
Aha niho imirimo nyayo ibera. Ntabwo ari icyuma gusa. Byerekeranye no kubumba. Guhindura umusenyi wicyatsi gakondo ukajya mubintu nkibishishwa bishushanya kubice bimwe na bimwe binini, ibice byuzuye - niho twabonye inyungu zifatika. Umubare wumucanga nicyuma utera imbere kuburyo bugaragara, ukoresha binder nkeya, kandi kurangiza nibyiza, akenshi bigabanya ububiko bwimashini. Ndibuka umushinga wumubiri wa hydraulic valve aho guhinduranya ibishishwa byagabanije igihe cyo gutunganya hafi 15% kuko hejuru yabateraga hasukuye cyane. Gukora bike bisobanura imbaraga nke, kwambara ibikoresho bike, imyanda ikonje. Iyo ntsinzi irambye idahora ibona umutwe.
Noneho hariho ibishishwa ubwabyo. Abantu bibagirwa ko icyuma cyangiza gishobora gukoreshwa cyane. Ibyinshi mubyo twishyuza ni ibyuma bishaje kandi bigaruka. Ibirenge bya karubone yibikoresho ahanini bishonga. Twagerageje gukoresha ibikoresho byo gutanura neza kandi neza mbere yo gushyushya amafaranga, ikintu umukinnyi umaze igihe kinini nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) ifite amateka yimikorere kugirango atezimbere imyaka. Ntabwo ari tekinoroji yimibonano mpuzabitsina, ariko guhindura imyitozo yo gushonga kugirango ugabanye ibihe byo gufata 10% birashobora kugira ingaruka zikomeye kumikoreshereze yingufu. Ubunararibonye bwabo Igikonoshwa no gukorana nuduseke twihariye birashoboka ko bibaha ibitekerezo byerekeranye no gucunga ubushyuhe iduka rishya ritari kugira.
Kurenga Gukina: Ikigereranyo cyimashini
Ibi birakomeye, kandi akenshi ni impumyi. Urashobora guterera hafi-net-shusho igice, ariko niba inzira yawe yo gutunganya ari impfabusa, utakaza inyungu. Iterambere rirambye ubu rigomba kureba urunigi rwose. Twahujije CNC gutunganya amakuru dusubira mubishushanyo byacu. Dusesenguye inzira y'ibikoresho n'amafaranga y'ibigega, dushobora kongeramo milimetero y'ibikoresho neza neza aho CNC yari ikeneye kugirango isukure, kandi tuyigabanye ahandi. Ubu bufatanye hagati yimishinga nububiko bwimashini - ikintu QSY cyerekana mugutanga byombi gutunganya no gutunganya CNCNi ngombwa. Irinda gukora injeniyeri zirenze urugero kugirango zibe umutekano gusa, zangiza ibyuma ningufu.
Ubuyobozi bwa Coolant na swarf bwabaye intumbero nini. Gutunganya byumye ntabwo buri gihe bishoboka hamwe nicyuma cyoroshye, ariko kwimuka muburyo buke bwo gusiga amavuta (MQL) kubikorwa bimwe na bimwe byagabanije ibyo dukoresha bikonje hafi 70%. Igishishwa - ibyo byuma by'icyuma - byegeranijwe neza, bisukurwa mu mavuta, hanyuma byoherezwa mu itanura rishonga nk'amatungo azwi kandi meza. Gufunga uwo muzingo bisa nkibigaragara, ariko bisaba indero mubikoresho byo mu iduka hasi ahantu henshi hakibura. Ihindura imyanda mumikoro, niyo nkingi yo gukomeza inganda.
Twarebye kandi ubuzima bwibikoresho. Ibyuma byangiza ni byiza kubikoresho kuruta ibyuma, ariko guhitamo gushyiramo amanota no kugabanya ibipimo byongerewe ubuzima ubuzima bugaragara. Guhindura bike bisobanura karbide ya tungsten nkeya, cobalt, nimbaraga zashyizwe mubikorwa byo gukora ibikoresho. Na none, ni agace gato ka puzzle nini cyane, ariko ibi nibintu bifatika, birambuye byerekana iterambere nyaryo, ntabwo bisaba kwamamaza gusa.
Gukina Amashanyarazi atandukanye
Ibi birashobora kumvikana. Nigute gukorana na alloys bidasanzwe bigenda biramba kumyuma ihindagurika? Byerekeranye no kuramba no gukora. Rimwe na rimwe, igice kirambye cyane nicyo kimara inshuro eshatu, kabone niyo umusaruro wambere watangiriye hejuru. Twabonye ibi mubice bya pompe kubidukikije byangirika. Icyuma gisanzwe cyuma gishobora kumara imyaka ibiri. Muguhindukira kuri nikel-ivanze na ductile fer (austempered ductile iron, cyangwa ADI, mubihe bimwe), twabonye ibice kumara imyaka irenga itandatu mumurimo umwe.
Imibare yo gusuzuma ubuzima (LCA) iba ikomeye. Ingufu na karubone kubyara umusaruro, byahinduwe mumyaka itandatu aho kuba bibiri, hiyongereyeho igihe cyo kwirinda no gusimbuza ingaruka, byerekana ishusho itandukanye. Aha niho ubumenyi bwibigo bwikigo, nkibikorwa bya QSY nikel na cobalt, mu buryo butaziguye mu guhanga udushya. Ntabwo ari ugutererana ibyuma byangiza; nibijyanye no kuzamura umuryango wacyo kugirango ukemure ibibazo bikaze igihe kirekire. Urashobora kubona ingero zubu buryo muri portfolio yabo kurubuga rwabo, tsingtaocnc.com.
Ikibazo hano ni ikiguzi n'uburere. Kwemeza umuyobozi ushinzwe gutanga amasoko kwishyura 50% premium yimbere igice kizigama amafaranga mumyaka ine nintambara itoroshye. Ibintu byinshi bishya birambye bihagarara hano, mubiganiro byubucuruzi, ntabwo bishoboka tekiniki. Twabuze amasoko kubera iki, ndetse na raporo ihamye ya LCA. Isoko ntabwo buri gihe ryiteguye kwishyura agaciro k'igihe kirekire.
Igicucu cya Digital hamwe no kugenzura inzira
Icyerekezo kinini Mfite amakenga nizeye ko ari insanganyamatsiko ya digitale. Sensor ku itanura ikurikirana ubushyuhe nogukoresha ingufu mugihe nyacyo, ihujwe nisesengura ryerekana ibyuma byashongeshejwe. Intego ni ireme. Niba ushobora kuba 99.9% byukuri ko ubushyuhe buzatanga nodules nziza na microstructure iboneye mbere yuko usuka, ukuraho igice kinini cyimyanda yo hepfo - ibizamini bya tekinike byananiranye, gukora imashini kugirango ubone inenge yo munsi y'ubutaka, nibindi.
Twagerageje sisitemu nkiyi umwaka ushize. Byari byoroshye, kandi amakuru arenze urugero yari ayukuri. Ba injeniyeri barohamye mu mbonerahamwe. Agashya ntabwo kari ikusanyamakuru; kwari ukumenya ibipimo bitatu by'ingenzi byahanuye ibibazo byihariye byubuziranenge. Kuri twe, cyari igipimo cyo kugabanuka kwubushyuhe mugihe cyo gukingirwa hamwe nurwego rwibintu bimwe na bimwe nka titanium. Kwibanda kubo reka twubake ibintu byoroshye, bikora kubikoresho bikoresha itanura. Yagabanije ibicuruzwa byacu bijyanye na casting hafi 8% mumezi atandatu. Ntabwo ari impinduramatwara, ahubwo iterambere rihamye, ryunguka naryo riba rirambye.
Iyi sano isubira mubintu byabantu. Icyerekezo cyerekeza kuri AI hamwe namakuru makuru, ariko hasi, ni uguha gushonga inararibonye ibikoresho byiza. Baracyahamagara bwa nyuma. Agashya kari mumwanya uri hagati ya algorithm numusore wambaye ikariso irwanya ubushyuhe, ntabwo ari kumusimbuza.
None, Mubyukuri Nukuri?
Dushubije amaso inyuma, guhanga udushya kubice byuma byuma ntabwo isasu rimwe rya feza. Ni ugusya. Nibyoroshye hamwe nijisho ryumusaruro, ni uguhuza casting no gutunganya, ikoresha amavuta kugirango yongere ubuzima, kandi ikoresha tekinoroji ihagije ya digitale kugirango ifashe ubumenyi bwabantu. Inzira ni zose, zigenda ziva kubintu byibanda kuri sisitemu - kuva ku mbuga zishaje kugera ku gice cyarangiye muri serivisi.
Ibigo bizakora neza nibyo bifite ubumenyi bwimbitse murwego rumwe. Basobanukiwe ko igice kirambye akenshi ari ibisubizo byijana bito bito, bidashimishije, ntabwo ari intambwe imwe. Ni ugukora ibyingenzi neza bidasanzwe no kuba umunyabwenge aho wakoresha ikoranabuhanga rishya. Ngiyo inzira nyayo: kugaruka kubisobanuro no gukora neza, byongerewe amakuru, kandi bigatwarwa nubuzima bwuzuye bwikiguzi cyanyuma bikubiyemo ingaruka zibidukikije nkibipimo fatizo.
Mu kurangiza, ibyuma byangirika bikomeza kuba ibintu bitandukanye cyane. Guhanga udushya bituma umusaruro wacyo kandi ugakoresha ubwenge, ubunebwe, kandi burambye. Igice kiramba ntabwo cyongeyeho; biraba igipimo cyukuntu dusuzuma niba udushya dukwiye kwakirwa. Kandi ibyo, ahari, ni ihinduka rikomeye rya bose.
