Iyo wunvise 'guta umucanga urambye,' ubwenge bwinshi burahita busubira kumucanga. Ibyo ni bimwe mu bigize, ariko niba warigeze umwanya munini hasi, uzi ko ari igisubizo cyo hejuru. Ikiganiro nyacyo kirimo akajagari, tekiniki, kandi gishingiye ku kumenya niba inzira zimaze ibinyejana zishobora guhinduka rwose zidatakaje ubuzima bwubukungu. Ntabwo ari icyatsi gusa kuri ako gatabo; nibijyanye no kubaho mwisoko ritangiye kugiciro mumyanda ningufu. Reka ducukumbure aho ingingo zumuvuduko ziri nicyo cyimura inshinge.
Kurenga Umusenyi usubiramo: Ingufu nububiko
Gusubiramo abona icyubahiro cyose. Nukuri, gukoresha 90-95% byumucanga wawe ni urufatiro - bigabanya ibiciro byimyanda hamwe nibikoresho fatizo bifata cyane. Ariko imbaraga zintambwe zo gukora ifumbire ubwayo ninyamaswa ituje, nini. Kuma ibyo binini binini bifatanye? Amashyiga manini. Gukiza umusenyi uhujwe? Exothermic reaction ifasha, ariko chimie yambere ya binder na off-gassing, niho igitabo cyibidukikije kigorana. Nabonye amaduka abona laser yibanda ku gipimo cyo gutunganya umucanga mugihe ikoreshwa rya gaze gasanzwe kuri toni ya casting yagumye hejuru yinangiye. Inyungu irambye yari igice gusa, ikibazo cyambere cyo guhitamo igipimo kimwe kigaragara mugihe wirengagije ikiguzi cya sisitemu.
Aha niho udushya muri sisitemu ya binder ishimishije, ariko ntabwo buri gihe bigenda neza. Twagerageje impumuro nke ya furan resin imyaka mike ishize, izwi nkicyatsi kibisi. Byagabanije impumuro mbi hasi, byari intsinzi kubakozi. Ariko ubuzima bwintebe bwari bugufi, kandi imitunganyirize yarushijeho kuba mibi, bituma habaho isuku yubukanishi nyuma - bivuze gukoresha ingufu nyinshi no kwangirika kubice bito. Gucuruza-ntibyari bikwiye kubera akazi kacu neza. Byanyigishije ko guhanga udushya bigomba gukora byuzuye; kunoza ikintu kimwe ntibishobora gutesha agaciro izindi eshatu.
Urugendo rwibumba ntirurangira gusuka. Reba igifuniko, irangi ryashyizwe kumurongo. Imyenda gakondo ya zircon isaba ubushyuhe bwo hejuru bwo gukurikiza neza. Noneho, R&D zimwe zigiye mumazi ashingiye kumazi, ubushyuhe buke bwo gukiza ubundi buryo. Ifatwa? Bagomba kwihanganira ihungabana ryumuriro wicyuma gishongeshejwe badashonje cyangwa ngo batere gaze. Utanga isoko nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe ninyuma yimbitse muri Igikonoshwa na gushora imari, Yumva neza iyi mpirimbanyi. Akazi kabo hamwe nuburyo bugoye bivuze ko gutwikira ubunyangamugayo bidashoboka. Guhindura uburyo ubwo aribwo bwose bwo gutwikira bigomba kubanza gutsinda ikizamini - icyuma gisakaye nuburyo bwanyuma bwimyanda.
Ikigereranyo cya Alloy: Sourcing na Scrap Kwishyira hamwe
Kuramba ntibigarukira kumusenyi. Amaduka ashonga numutima wingufu nibintu bitemba. Ibishingwe byinshi bireba ibihimbano, byongera ijanisha ryinyungu zimbere (amarembo, risers, ibisakuzo) hamwe nibisohoka biturutse hanze. Amayeri ni ukubungabunga chimie, cyane cyane kuri idasanzwe nka nikel ishingiye cyangwa cobalt. Umwanda ni umwanzi. Ntushobora guterera gusa ibisigazwa bishaje bidafite umwanda mubishonga kugirango uburinganire bwuzuye bwo hejuru.
Twari dufite umushinga ugamije 70% byongeye gutunganyirizwa ibintu bivanze mugice cyamazu yicyuma. Gushakisha ibisigazwa bidasubirwaho, byakurikiranwe byari umutwe wibikoresho, kandi itandukaniro mubintu bya trike nka titanium cyangwa umuringa bivuze ko metallurgiste yacu yahoraga ahindura inoculant. Cyakoze, ariko margin yari yoroheje kubera isesengura rya laboratoire hamwe no kugenzura inzira ikenewe. Igicuruzwa kirambye cyari gihenze gukora, bigoye ubucuruzi. Ubu ni bwo gusya nyabyo: gukora ibintu bifunze-bizenguruka mu bukungu, ntabwo bishoboka gusa mubuhanga.
Aha niho ubufatanye bwigihe kirekire mubibazo byo gutanga. Uburyo bw'isosiyete kubisonga bifatika biba bimwe mubicuruzwa byayo. Iyo urebye kuri firime nka QSY (urashobora kubona ubushobozi bwabo bwihariye kuri https://www.tsingtaocnc.com), ibikorwa byabo byimyaka 30 byerekana ko bagendeye kubintu bikurikirana inshuro nyinshi. Gukorana na guta ibyuma, ibyuma, ibyuma bidafite ingese, hamwe naya mayeri adasanzwe, birashoboka ko bubatse imiyoboro ikomeye yo gusiba ubuziranenge, nuburyo bwo gukomeza inganda zidashobora kubona itangazo.
Igicucu cya Digital hamwe nuburyo bukoreshwa neza
Dore inzira itari mike kubikoresho bishya nibindi bijyanye namakuru: kwigana no kugenzura inzira ya digitale. Gusuka software yigana yabayeho, ariko ubu irimo guhuzwa namakuru yigihe-nyacyo. Intego? Igihe-cyambere-iburyo. Buri casting yanze ni uguta imbaraga zose nibikoresho byose byinjiye mumucanga, kubumba, gushonga, no gusuka. Nabonye kwigana kugabanya ibipimo byinenge kuri 30% kuri geometrike igoye, niyo ntsinzi nini irambye, nubwo itaziguye.
Ariko gushyira mubikorwa ntabwo ari plug-na-gukina. Ukeneye abantu bashobora gusobanura ibisubizo byokwigana no kubihindura muburyo bufatika cyangwa sisitemu yoguhindura. Twigeze kwigana igice neza, gusa kugirango binanirwe kuko kwigana umusenyi wibwira ko byinjira mumucanga bitajyanye nicyiciro nyacyo cyatanzwe nuwaduhaye icyo cyumweru. Igikoresho cya digitale nibyiza gusa nkamakuru yumubiri yatanzwe. Ihatira kugenzura neza kugenzura ibikoresho byawe byose bibisi, ibyo, byongeye, bigaruka kumitekerereze ya sisitemu.
Uru rudodo rwa digitale rugera no gutunganya. Kubera ko QSY nayo itanga Imashini ya CNC, ihame rirambye riri hafi-net-shusho ya casting. Niba casting yawe yegereye ibipimo byanyuma, ukuraho ibintu bike mugihe cyo gutunganya. Ibyo bivuze imbaraga nke zikoreshwa mugukata, kwambara ibikoresho bike, hamwe nicyuma gito cyo gutunganya. Kunonosora uburyo bwo gutoranya ibyiciro byo gutunganya nuburyo bukomeye bwo kugabanya imyanda ibaho mbere yuko igice kigera kumaduka yimashini.
Ibintu byabantu hamwe no kwihanganira bihagije
Nta kiganiro cyo guhanga udushya cyuzuye nta bantu bayobora imirongo. Imikorere irambye akenshi isaba guca ingeso zishaje. Ikintu cyoroshye nko koroshya uburemere bwa riser (ikigega cyicyuma kigaburira casting uko kigabanuka) bisaba ubuhanga nicyizere. Ifumbire irenze urugero irashobora kongeramo ibyuma byinyongera kugirango ibe ifite umutekano, hanyuma igashonga hanyuma ikongera gukoreshwa. Ibyo ni ugutakaza ingufu. Guhugura no guha imbaraga abakozi bo hasi kugirango bakore kubarwa, ibipimo ngenderwaho ni uguhindura umuco, kandi biratinda.
Noneho hari uruhare rwuwashizeho. Nicaye mu nama aho twamaganye igishushanyo cyabakiriya. Ubuso butanegura bwari bufite imashini irangiza guhamagarwa. Twabajije niba as-cast hejuru izakora, tuvuga ko izakuraho intambwe yo gutunganya. Rimwe na rimwe barabyemera, rimwe na rimwe ntibabyemera, berekana inteko cyangwa kwisiga. Ariko burigihe burigihe iyo mishyikirano igenze neza, ni kugabanuka gutaziguye ingufu no gukoresha ubukonje. Kuramba hano ni ukubaza ibisobanuro, ntabwo kubikurikiza buhumyi. Irasaba ibishingwe kuba inama, kugirango wumve imikorere yikigice-imbaraga zabakinnyi bahujwe bakora haba gukina no kurangiza.
Iyi sano ihuza iyindi nzira yoroheje: gushushanya kongera guta umucanga. Kumyaka mirongo, gusunika kwari uguhindura inzira zisobanutse neza nko gushora imari cyangwa no guhimba kugabanya ibiro. Ariko hamwe no kunoza kwigana no kugenzura inzira, guta umucanga birwanira inyuma kubintu binini, byubatswe neza. Ubushobozi bwayo bwo gukora ibintu byimbere imbere mubice bimwe birashobora kugabanya kubara no guterana, ninyungu nini irambye. Nijyanye no gukoresha inzira iboneye kumurimo, ntabwo ari tekinoloji nziza cyane.
Icyemezo: Kwiyongera, Kwishyira hamwe, no kudatunganye
Noneho, hari inzira zirambye zo guhanga udushya mu guta umucanga? Rwose. Ariko ntibakunze kuba impinduramatwara. Biyongera: binder nziza gato, itanura ryiza cyane, itondekanya neza riser ifashwa na software, ijanisha ryinshi ryibicuruzwa byagenzuwe mubisabwa. Ibyingenzi cyane byahujwe - batekereza urugendo rwose kuva ikirundo cyumucanga kugeza igice cyarangije gukorwa.
Imirimo yamasosiyete yashinzwe muri uyu mwanya iravuga. Firime nka QSY, kubwitangwa Igikonoshwa, gushora imari, umusenyi, na Imashini ya CNC munsi y'inzu imwe, ihagaze kugirango itezimbere kuramba murwego rwose rwo gukora. Barashobora guhitamo inzira yuburyo bukoreshwa cyane mugice runaka kandi bakagenzura kurangiza kugabanya imyanda. Uku kwishyira hamwe kwimikorere gushobora kuba imwe mumbaraga zikomeye, ariko zidasobanutse, inzira igana kuramba.
Mu kurangiza, icyerekezo ni icyerekezo cyinshi, amakuru-azi, kandi ashinzwe ibintu byubukorikori bwa kera. Ntabwo ari ugukubita ikirango 'icyatsi'. Byerekeranye numurimo utoroshye, udashimishije wo gusohora imyanda kuri buri ntambwe, uzi ko ingufu nibikoresho byibanze bifite agaciro kanini, kandi bihenze cyane, kubisesagura. Guhanga udushya mubitekerezo kimwe n'ikoranabuhanga.
