Iyo ba injeniyeri bagaragaje a uruganda rukora pompe, ntabwo batumiza amazu yicyuma gusa. Biyemeje gushikama kurwego munsi ya 300+ yumuvuduko wumurongo, ubunyangamugayo bwa microstructural nyuma yo gusiganwa ku magare yumuriro, hamwe no kutihanganira zeru kubwo kwifata hejuru y’amazi. Niyo mpamvu amakipe ashushanya muri hydraulic OEMs mubudage, abatanga serivise za peteroli muri Texas, hamwe nabahuza pompe zo mumazi muri Singapuru bahora bagaruka kumufatanyabikorwa umwe: QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD.
Kuki "Custom" Atari Ijambo Ryiza - Ni Discipline Yuburyo
Twabonye imishinga myinshi ihagaze kumurongo wo gusuzuma - ntabwo ari ukubera ko geometrie yari yibeshye, ahubwo ni ukubera ko inguni ya casting inguni itavuguruzanya no kubona imashini, cyangwa kuvura ubushyuhe bugoretse urukuta ruto nyuma yimashini. Kuri QINGDAO QIANGSENYUAN, gakondo bisobanura injeniyeri ihuriweho kuva kumunsi wambere. Ikipe yacu ntabwo itegereje dosiye ya CAD yarangiye. Twinjiye mubushakashatsi bwabakiriya hakiri kare - kwemeza guhamagarwa kwa GD&T kurwanya kwihanganira ibishushanyo mbonera bishobora kugerwaho, kwerekana amabuye yuburebure bwurukuta rudasanzwe mbere yuko ibikoresho bitangira, no gutanga ubundi buryo bwo gukora (urugero, kuva kumucanga wumucanga ukajya gushora imari kuri 0.05 mm yo kurangiza ibisabwa kuri AMS 5387 cobalt alloy pump amazu).
Ibi ntabwo ari theoretical. Umwaka ushize, umukiriya wa Amerika ya ruguru yari akeneye amazu ya piston pompe ya pisitori ishobora gukora ubudahwema kuri 220 ° C hamwe no gutembera neza. Igishushanyo cyabo cyambere cyakoresheje ibyuma 316 bidafite ingese - byananiye gupima umunaniro nyuma yizunguruka 4.200. Twasabye T800 cobalt ishingiye ku mavuta, dukoresha igereranya ryumuriro ugereranya, kandi twemeza impinduka hamwe nigeragezwa ryuzuye. Igisubizo: 17.800 cycle mbere yo gutsindwa - no gutanga mugihe cyibyumweru 11, ntabwo 22 byateganijwe nababitanze mbere.
Aho Ubuhanga bwibikoresho buhurira no kugenzura ibicuruzwa
Inganda nyinshi zipompa zikora * cyangwa * imashini. Bake kugenzura byombi - na bake baracyayobora superalloys. Amavuta ya Cobalt-nikel nka AMS 5387 ntabwo bigoye kuyaca. Bakora cyane, basaba imyirondoro yubushyuhe mugihe cyo gukemura igisubizo, kandi bisaba ubunyangamugayo bwirinda gutangira micro-crack kumpande zumuvuduko mwinshi. Niyo mpamvu QINGDAO QIANGSENYUAN ikomeza ibikoresho fatizo byemewe kugeza hasi gushonga - n'impamvu buri cobalt alloy nozzle cyangwa ucomeka amato hamwe na raporo zuzuye za metallurgjiya, harimo gukwirakwiza ingano no gusesengura karbide.
Ikigo cyacu cyujuje ISO gikora ibintu bisa nkibikorwa: gushora imari kubice byimbere byimbere (nkimibiri myinshi ya porte ya valve), guta umucanga kubishingwe bya pompe nini ya diametre, hamwe na 5-axis CNC ikora kubutaka bwa kashe ya nyuma no gushiraho intera. Kuvura ubushyuhe ntabwo biva hanze - bikurikiranye umurongo. Kurangiza isura ntabwo ari kwisiga - byerekanwe kubikenewe bikenewe: Ra 0.4 µm kubutaka bwa kashe ya dinamike, kurasa kurasa kumunaniro ukabije, passivation gusa aho kurwanya chloride bifite akamaro.
Niki "Kwizerwa" Mubyukuri bivuze mubikorwa
Kwizerwa ntabwo ari ugutanga ku gihe gusa. Nukumenya ko pompe yawe idashobora gutemba mugitangira kuko flange isura ya flange yagumye muri mm 0,015 kuri mm 450 - byagenzuwe na CMM * nyuma yo gukora imashini ya nyuma * na * nyuma yo kuvura ubushyuhe bugabanya ubukana. Nibishobora gukurikiranwa: nimero nyinshi zashyizweho kashe kuri buri gice, zifitanye isano ninyandiko zubugenzuzi, ibyemezo bifatika, hamwe nibipimo byinjira mugihe nyacyo.
Twubatse kwizerwa mugushushanya akazi. Nta "kwihutisha gutegeka" guhungabanya ibihe bisanzwe byo kuyobora - ahubwo, dukoresha igenamigambi ribyara umusaruro hamwe na selile zabigenewe kubintu byinshi-bivanze. Prototype ikora ikurikiza protocole imwe yo kugenzura nkumusaruro mwinshi. Kandi mugihe abakiriya babajije bati: "Urashobora gufata mm 0,02 mm kuriyi fondasiyo ya mm 600 ya diameter?" - ntabwo tuvuga ngo "birashoboka." Turabereka ubushobozi bwo kwiga amakuru kuva mubice bitatu byanyuma.
Guhitamo Uruganda rukora pompe ni icyemezo cya tekiniki - Ntabwo ari imyitozo yo gushakisha
Niba umushinga wawe utaha urimo pompe hydraulic yumuvuduko mwinshi, booster zo mumazi, cyangwa sisitemu yo gufata imiti, baza ibibazo mbere yo gusinya PO:
- Bakora igenzura ryibintu byinjira - cyangwa bakemera gusa urusyo?
- Bashobora kwandika ubushyuhe bwo kuvura igihe no gukonjesha kurwego rwawe rwihariye?
- Bagenzura ibipimo bikomeye * nyuma * yo kurangiza - atari nyuma yo gutunganya?
- Bazagabana raporo zidahuye niba icyiciro cyatsinzwe - cyangwa gusiba no gusimbuza gusa?
QINGDAO QIANGSENYUAN asubiza yego - hamwe nibimenyetso. Ntabwo ari ibicuruzwa. Ibiti byo kugenzura. Raporo ya CMM yapimwe. Imbonerahamwe yerekana ubushuhe. Nuburyo ugenzura ubushobozi - ntabwo ubisaba gusa.
Igihe kizaza cyo kwizerwa cya pompe kiri muburyo bukomeye hagati yubumenyi bwa casting, gutunganya neza, no kwemeza-kwemeza. QINGDAO QIANGSENYUAN yubaka ubwo bushobozi - valve imwe yumuvuduko, inzu imwe ya silinderi, cobalt alloy nozzle icyarimwe. Iyo sisitemu yawe ishingiye kuri yo, ntakindi gisimbuza ibyemezo byagaragaye.
