Iyo injeniyeri n'abashinzwe gutanga amasoko bashakisha uruganda rukora umucanga uruganda, ntibashakisha gusa uwaguhaye isoko-bakeneye umufatanyabikorwa wemeza ko umutekano uhagaze munsi yimitwaro ya hydraulic ya bar-300, ufite ± 0,05 mm GD&T kuri cobalt alloy nozzles, hamwe nubwato bushobora gukurikiranwa ibyuma hamwe nubushakashatsi bwuzuye bwo kuvura ubushyuhe. Ibyo ntibisanzwe. Ibicuruzwa byinshi byumucanga bifata amazu rusange yicyatsi kibisi-ariko birananirana mugihe usabwe gutera AMS 5387 cobalt-nikel pompe zigomba kubaho amasaha 8000 mubidukikije bya gaze.
Impamvu Gutera Umucanga Biracyatsindira Inshingano-Inganda zinganda
Gutera umucanga ntabwo bishaje-ntibisimburwa kubintu binini, binini, bito-bito-biciriritse byicyuma aho gushora imari bigera kubiciro cyangwa ingano. Twabonye abakiriya bahindura kuva kubura-ifuro bajya gutunganyiriza icyatsi-umucanga nyuma yo kunanirwa kwa prototype: gucana amashyuza mumazu ya T800 alloy silinderi yabuze bimaze guhinduka kandi igihe cyo kumisha cyahinduwe kugeza kuri ± 2% RH. Inzitizi nyayo? Ntabwo ari umurongo wo kubumba-ni kugenzura metallurgjiya no kuba inyangamugayo nyuma. Urwego rwo hejuru uruganda rukora umucanga uruganda ntabwo isuka ibyuma gusa. Igenzura imiterere y'ibinyampeke ikoresheje igipimo cyo gukonjesha igenzurwa, ikemeza microhardness hejuru yuburebure bwigice, kandi igahuza utubari twipimishije ahantu hamwe - ntabwo ari "urugero rwinshi."
Ubushobozi Bune butaganira ugomba kugenzura
Mbere yo kwemeza icyaricyo cyose uruganda rukora umucanga uruganda, kora urutonde-rushingiye kuri 127 yananiwe kugenzura ibicuruzwa twasuzumye:
- Ibikoresho byoroheje bikurikirana kugirango bishonge: Nta kashe "yemewe" idafite raporo yikizamini cya urusyo ihujwe nindangamuntu yumuriro na numero ya ladle. Amavuta ya Cobalt-nikel arasaba ibi-AMS 5387 yanze 14% yubushyuhe bwinjira kubitwara bito bya Cr / Ni.
- Mubikorwa bya CMM kugenzura kumashini yatunganijwe: Ntabwo ari ubugenzuzi bwa nyuma. Dukeneye guhuza ibipimo murwego rwo gutunganya-mbere yo kuvura ubushyuhe - kugirango tugoreke hakiri kare. Umukiriya umwe yirinze $ 210K mu gusiba mu gufata 0,12 mm ya shitingi mu nzu ya pompe ya piston mbere yo gukomera.
- Ubuso bwo kurangiza kugenzura ibikorwa bifunga kashe: Ra ≤ 1.6 µm kuri intebe yintebe ya valve ntabwo ari ngombwa. Irasaba kurasa-guturika ibipimo byinjiye kuri tombora - hamwe na optique ya profilometero yemewe, ntabwo igenzurwa.
- GD & T-kumenya igishushanyo mbonera: Niba itsinda ryabo risubiramo ribajije ngo "GD&T ni iki?", Genda. Ubushobozi nyabwo busobanura gusobanura kwihanganira imyanya kumurongo wa flange bolt * mbere yo kwemeza icyitegererezo - no gushyira ahagaragara stack-up risque mu nyandiko.
Aho Vertical Integrated itanga ROI nyayo
Abatanga ibicuruzwa benshi batanga imashini cyangwa kuvura ubushyuhe. Ibyo bivuna kubazwa. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Gutera umucanga, gutunganya CNC, no kugabanya impagarara bibera munsi yinzu imwe yujuje ISO - hamwe na laboratoire isanganywe hamwe n’ibiti bimwe bidahuye. Iyo winch center shaft roller yari ikeneye gusubirwamo bitewe na decarburisation yo hejuru, itsinda ryabikurikiranye ku itanura rimwe rya termocouple - ntabwo ari ugucuruza nabi. Igisubizo: Guhindura iminsi 9 aho kuba 22. Ibyo bibandaho mubyiciro bine byingenzi - CNC ibice byakozwe, ibikoresho bya cobalt-nikel, ibyuma, hamwe nibyuma bidafite ingese - bivuze ko buri injeniyeri yatunganije yakoresheje geometrike 50+ isa. Ntabwo ubona ubwojyakuzimu buva muri fondasiyo rusange.
Ibyo Abaguzi Bisi Bose Bashyira imbere Mubyukuri (Ntabwo aribyo udutabo dusaba)
Twakoze ubushakashatsi kuri sisitemu ya hydraulic 43 OEM mu Budage, Texas, na Singapore. Abashoferi batatu ba mbere bafata ibyemezo:
- Umuvuduko wo kwemeza ibikoresho: 78% banze amagambo asaba> iminsi 5 yakazi kuri MTRs-niyo igiciro cyiza.
- Igishushanyo-cyo-gukora-ibitekerezo mu masaha 72: Ntabwo "tuzasubiramo igishushanyo cyawe." Ihamagarwa ryihariye nka "Kugabanya umubyimba wimbavu kuva kuri mm 12 kugeza kuri mm 8 kugirango wirinde kugabanuka kwihuza".
- Batch-to-batch gukomera gukomera: ± 5 HBW gutandukana cyane mubice 10 bikurikiranye - byagenzuwe hakoreshejwe ibizamini bya Brinell ahantu hatatu kuri buri casting.
Nta bicuruzwa byo kwamamaza. Gusa ibipimo byapimwe birinda umurima kunanirwa.
Guhitamo Umutaha Ukurikira Umucanga-Intambwe
Ntutangire na RFQs. Tangira kuri ibi bikorwa:
- Saba ibiti byabo bitatu bya nyuma cobalt alloy ubushyuhe-bwo kuvura ibiti- ntabwo ari incamake. Reba igihe cyo gutandukanya igihe, igipimo cya ramp, no kuzimya ubushyuhe buringaniye.
- Baza raporo ya CMM kumiturire ya valve iherutse- hamwe na GD&T yuzuye ihamagarwa hejuru yingingo zapimwe. Gereranya kwihanganira stack-up hamwe no guhanura guhinduka.
- Kugenzura igipimo cyo gutunganya umucanga. Abakora isonga bongeye gukoresha> 85% byumucanga uhujwe hamwe nubushuhe bwikora hamwe no kugenzura ibumba-byingenzi kubusugire bwubuso buhoraho mubice byambaye cyane.
Ibyiza uruganda rukora umucanga uruganda ntabwo isezeranya gutungana. Yandika buri gutandukana, igabana isesengura-nyirabayazana, kandi ikubaka mu ntera y'ibikorwa byawe bibi cyane-ntabwo ari laboratoire yubushyuhe gusa. Nuburyo uhagarika kwirukana imyitozo yumuriro-hanyuma ugatangira kohereza ibyuma byizewe.
