Paunonzwa zita rakaita se'Advanced Precision Machining Inc,' rinoburitsa mufananidzo chaiwo, handizvo here? Pasi isina gwapa, mitsara yemichina inopenya yeakisi-akisi mishanu ichirira kure, uye kushivirira kuyerwa mumakroni. Ndiyo yakanakisa yekushambadzira. Chokwadi, kugaya kwezuva nezuva, kwakashata, kwakawedzera nuanced, uye kutaura chokwadi, kunonakidza. Izwi rokuti 'advanced' rinokandwa kumativi ose zvokuti rinorasikirwa nemagumo aro. Haisi yekungova neMori Seiki kana DMG; zviri pamusoro pezvaunoita nazvo kana kudhinda kuchidaidza chikamu checobalt-based alloy chine chikamu chakatetepa-madziro uye nzira dzemukati. Ndipo panotanga bvunzo chaiyo, uye uko zvitoro zvakawanda zvichangotenga bheji zvinoona kuti havana 'advanced' sezvavaifunga.
Iyo Yepamberi Kusanzwisisa uye Material Reality
Ngatitange tataura zvekushandisa, nekuti ndipo panogara kana kufa. Chero ani zvake anogona kumhanya aluminium. Dambudziko, uye chii chinoparadzanisa chitoro chebasa kubva kune chechokwadi advanced precision machining shamwari, ari kubata zvinhu zvakaoma. Funga kukanda simbi kune inorema-basa mabhesi uko vibration damping yakakosha, kana 316 isina tsvina yenzvimbo dzinoora. Asi mutambo chaiwo uri mune alloys akakosha. Ndiri kutaura nezveInconel, Hastelloy, cobalt-chrome. Idzi hadzisi simbi 'dzakaoma' chete; vanozvibata zvakasiyana. Ivo vanoshanda-kuomesa ipapo, vane hutsinye pakushandisa, uye vanoda symphony yekumhanya chaiko, mafeed, anotonhorera kudzvanywa, uye chishandiso nzira nzira. Chitoro chichiti advanced precision machining hunyanzvi hunofanirwa kuve neiyi symphony pasi pat, kwete chete yeimwe-kure prototypes asi yekuenderana kugadzirwa kunomhanya.
Apa ndipo paunoona kupatsanurwa kwakajeka. Ndinoyeuka ndichiongorora mutengesi makore mashoma kumashure kune akateedzana nickel-alloy sensor housings. Vaive nemichina yazvino, chokwadi. Asi maitiro avo aive ekufungidzira. Vaizopisa nepakati pemadhora mazana maviri ekupedzisira muzvikamu zviviri, kupera kwavo kwepamusoro kwakange kusingaenderane, uye kukanganisa kwemafuta yaive hondo yenguva dzose. Ivo vaive nehardware, asi kwete iyo yakadzika midzi, ingangoita intuitive ruzivo. Enzanisa izvozvo nemashandiro akakura nesainzi, sechikwata chiri pa Qingdao Qiangsenyuan Technology (QSY). Paunenge wave mukukanda uye Machining kweanopfuura makore 30, sezvavakaita, unokudziridza kunzwa kwazviri. Iwe unoziva kuti cobalt-based alloy ichafamba sei mushure mekunge waicheka, maitiro ekuita danho rekugadzirisa kushushikana. Izvo zvave mberi. Zviri muruzivo rwedzinza, kwete chete spec sheet.
Kubatana pakati pekukandira uye machining ndechimwe chikamu chakaderedzwa chechokwadi chaicho. Vazhinji Iyo chaiyo machining, Inc maoperation anosarudza kutanga nebillet stock. Zvinofanotaurwa. Asi kune akaomesesa geometries, kutanga nepedyo-neti-chimiro kukanda-segoko kana investimendi castings QSY inobata-inogona kuve yakangwara nzira. Iwo manomano, uye akakosha, ndiwo machining prep uye kunzwisisa kukanda kwemukati chimiro. Iwe haugone kungosunga mbichana mbichana woenda. Iwe unoda nzvimbo dzedatum, iwe unofanirwa kuzvidavirira kune inogona porosity munzira dzako dzekushandisa, iwe unofanirwa kunzwisisa maitiro eganda. Kuwana izvi zvakanaka kunoda kubatana kwakadzama pakati peiyo yekutanga uye chitoro chemuchina, chimwe chinhu chinogadziridzwa kana masimba ese ari pasi pedenga rimwe.
Precision senzira, Kwete Kanguva
Precision haisi chiyero chimwe chete pamushumo weCMM. Iro hurongwa hunotanga pane quote uye hunopera pakutumira. Ndakaona nhengo dzakanaka dzichiraswa nekuti chirongwa chekuongorora chaive chekufunga. Kune chokwadi advanced precision machining kushanda, metrology yakabatanidzwa. Haisi cheki yekupedzisira; zvirikuitwa. Kuongorora maitiro, kutarisa kupfeka kwezvishandiso, SPC yekuunganidza data pane zvakakosha zviyero. Izvi zvinonyanya kukosha kune zvikamu zvichaunganidzwa. Chikamu chakakwana chisingaenderani nechacho hachina basa.
Kumwe kukundikana kunonamatira kwandiri kwaive bhechi remiviri yesimbi isina tsvina. Mabhomba acho aive atove parumananzombe. Takaagadzira zvakakwana—kana kuti taifunga kudaro. Iyo CMM yakaratidza zvese mune spec. Asi panguva yokuungana vaisunga chiuno. Nyaya yacho? Takayera mukamuri rinodzorwa netembiricha, asi mativi acho akanga akaunganidzwa pauriri hwechitoro hwaidziya madhigirii 10. Kusiyanisa kwekuwedzera kwekushisa pane tsvina kwakanga kwakakwana kukonzera kukanganisa. Kukanganisa kwerookie, asi imwe inodhura kugadzirwa kwevhiki. Zvakandidzidzisa kuti 'kunyatsoita' kunosanganisira kuchengetwa kwezvakatipoteredza. Zvino, kumagungano akaomesesa, isu tinongotaura kwete chete kuyerwa temp, asi gungano renguva. Ndiyo nhanho yeruzivo rwakakosha.
Iyi process mindset inosvika pakugadzirisa. Zvepamusoro-soro precision machining, chimiro chako chakakosha sekucheka kwako. Kugadzira chigadziriso chinoisa kunze kweakakandirwa maficha, chinopa yunifomu yekusunga simba pasina kukanganisa, uye inobvumira kurodha / kurodha zvakanaka inyanzvi. Hazvinakidze, asi chigadziriso chisina kunyatsogadzirwa chinovimbisa kushanduka, zvisinei nekuti chigayo chako chave 'mberi' sei.
Iyo CNC Factor: Zviri Nezve Mugadziri, Kwete Chete Muchina
CNC ndiyo musana, asi chinyararire, mbeveve musana isina pfungwa chaidzo kumashure kwayo. Musiyano pakati pechikamu chakanaka uye chikamu chikuru chinowanzogara muCAM software. Turusi nzira optimization yezvinhu zvakaomarara kwakakosha. Iwe unoda kugara uchibatanidzwa nemidziyo, iwe unoda kukwira chigayo pazvinogoneka, unoda kubata kupisa. Mugadziri wepurogiramu anongoshandisa nzira dzekusagadzikana achawana chikamu, asi ivo vanopisa kuburikidza nekushandisa uye njodzi inokonzeresa kushushikana.
Ndinoyeuka ndichishanda nemugadziri wepurogiramu pane chimwe chikamu chetitanium. Akanga ari kushandisa yakajairika zig-zag pattern. Upenyu hwekushandisa hwakanga hwakashata, uye kupera kwakanga kusina kunaka. Takachinjira kunzira ye trochoidal milling ye roughing. Zvaiita sezvisinganzwisisike pakufananidza — uku kutenderera, kutsvaira — asi zvakachengeta chishandiso chiri muchidimbu, chakareruka. Hupenyu hwekushandisa hwakapetwa katatu, kupedzisa kwakavandudzika, uye isu takaderedza nguva yekutenderera ne15%. Ndiyo 'advanced' in CNC machining. Ihwo hungwaru hwesoftware hunoshandiswa kumiganho yemuviri.
Imwe pfungwa yakavanzika ndeye post-processing. Muchina wekutonga unoda yakachena, inoshanda kodhi. Iyo clunky post processor isingakwidziri iyo yakakwira-kumhanya machining mabasa eOkuma yako kana Makino ari kusiya kuita patafura. Kugadzirisa aya mameseji, kazhinji mukubatana nemuchina wekugadzira chishandiso, ihunyanzvi hwakasviba hunobhadhara migove mikuru mukufamba kwakatsetseka uye kuderedzwa kutenderera nguva.
Kubatanidzwa: Kana Kukandira Kunosangana neMachining
Apa ndipo panofarira mhando yekambani QSY inoita pfungwa dzinoshanda. Kuve negoll mold casting, investment casting, uye CNC machining pasi peimwe manejimendi chimiro chinobvisa huwandu hukuru hwekupokana. Musoro mukuru mukugadzirwa kwechikamu chakaoma ndeye handoff. Kana mutengesi wekukanda uye mutengesi wemuchina vakaparadzana, iwe unowana mhosva yemutambo. A machining issue? Imba yekukanda inoti iyo stock allowance yaive yakanaka. Chirema chekukanda? Chitoro chemuchina chinoti zvinhu zvacho zvanga zvisina kunaka.
Nemupi akabatanidzwa, kuzvidavirira kwakajeka. Zvinotonyanya kukosha, iyo loop yemhinduro ndeye pakarepo. Chikwata chekugadzira chinogona kutaurira muvambi, Tiri kuona porosity inowirirana mukona ino ye mold, tinogona here kugadzirisa gating? Iyo yekutanga inogona kuraira, Iyi alloy inowanzo kuderera yakanangana nechinhu ichi, saka wedzera imwe 0.5mm stock ipapo. Iyi yekudyidzana, inodzokorora maitiro ndiyo nzira yaunowana nayo kuvimbika uye mutengo-unobudirira wezvikamu zvakaoma. Inoshandura cheni yekugovera kuita hurukuro, kwete nhevedzano yekutengeserana.
Semuyenzaniso, pombi impeller mu duplex Stainless simbi ndeye classic mumiriri weizvi. Iyo yakaoma, hydraulically inonzwa chimiro yakakwana yekukandira mari, asi inoda yekupedzisira-chaiyo kuenzanisa uye bore machining. Kuve nechikwata chimwe chinotungamira rwendo rwese kubva kusimbi yakanyungudutswa kuenda kune yakaenzana, yakapedzwa chikamu chinovimbisa kuti chinangwa chekugadzira chinochengetedzwa padanho rega rega. Iwo machinists anoziva kuti nei imwe yekukanda dhizaini angle yakashandiswa, uye mainjiniya ekutanga anonzwisisa iwo akakosha datums emachining ops.
Chinhu Chemunhu Munyika Yedhijitari
Pakupedzisira, kune ese matauriro e otomatiki uye kunyatsojeka, zvichiri kuuya kuvanhu. Muchinda wemachina anonzwa kushanduka kweruzha rwekuchekwa omisa muchina usati wadambuka chombo. Mutariri wemhando anoona chisionekwi cheCMM chakapotsa. Iyo injinjiniya inobata pamusoro peSPC machati achitsvaga maitiro, kwete kungopfuura / kukundikana.
Iyi hunyanzvi inovakwa kwemakumi emakore, kwete kudhawunirodha. Ndiwo musimboti wechinhu chero chakakomba Iyo chaiyo machining, Inc. Iwe haugone kuitenga nemuchina mutsva. Iwe unoirima kuburikidza nemapurojekiti akaomarara, kuburikidza nekutadza (senge yangu yekupisa yekuwedzera blunder), uye kuburikidza netsika inokoshesa hunyanzvi senge tekinoroji. Kana ndikatarisa kugona kwemutengesi, ndinopedza nguva yakawanda ndiri pauriri hwechitoro ndichitaura nevashandisi sezvandinoita mukamuri remusangano ndichitarisa mazita avo emidziyo mikuru. Manzwiro enzvimbo, kutarisisa kune zvakadzama pamabhenji ebasa, mabatiro avanoita-mukuita zvikamu-inokuudza zvakanyanya kupfuura chero bhurocha.
Saka, paunenge uchiongorora 'Advanced Precision Machining Inc,' tarisa kupfuura iyo inopenya facade. Bvunza nezve yavo yakaipisisa zvinhu kumushini uye nei. Kumbira chidzidzo chenyaya pane chikamu chakakundikana pakutanga uye kuti vakachigadzirisa sei. Bvunza nezve hukama pakati pemagadzirirwo avo, ekukanda, uye zvikwata zvekugadzira. Mhinduro dzichakuudza kana vawana zita, kana chingori chiratidzo pamusuwo. Kurongeka chaiko kuri mukufunga, kare chirukwa chisati chambotendeuka.
