Paunonzwa 'Alloy 6 zvikamu,' chii chinouya mupfungwa? Kune vanhu vakawanda vanotenga zvinhu kana kunyange vamwe vagadziri vatsva pabasa, kazhinji chingori chinhu chemutsara pane imwe pepa: 'Material: Alloy 6.' Vanofunga kuti idambudziko rakagadziriswa-ingotumira mufananidzo uye zvikamu zvichaonekwa. Ndiyo yekutanga, uye huru, kusanzwisisa. Alloy 6 haisi imwe chete, yunifomu zvinhu se304 isina tsvina; imhuri, kunyanya cobalt-yakavakirwa, ine iyo siginicha musanganiswa wekupfeka kuramba, corrosion resistance, uye kugona kubata simba pakupisa kwakanyanya. Dhiyabhorosi, senguva dzose, ari mumashoko ekutora kubva kuCAD modhi kuenda kune inoshanda, yakavimbika chikamu chakagara mugungano. Hazvisi zvekungova neCNC muchina; ndezvekunzwisisa mabatiro anoita zvinhu kana uchinge wacheka, uchikuya, kana, zvakanyanya kutsoropodza, kuti unokandira sei pedyo-net-shape kuti urege kutambisa mari yakawanda mukugadzira nguva pane imwe yeanodhura alloys kunze uko.
Iyo yekukanda Conundrum: Haisi Kungodurura Simbi
Ngatitaure nezvenheyo. Kune akaomesesa geometries kana zvikamu zvingave zvekuuraya kumashini kubva kune yakasimba bar stock, kukanda ndiyo ine musoro nhanho yekutanga. Takaita basa rakawanda naro Alloy 6 zvikamu kuburikidza nekutsvaga mari. Iyo yakachena, chaiyo yekupedzisa iwe yaunogona kuwana kubva kune yakanaka shell mold yakanakira kushivirira kwakasimba zvinhu izvi zvinowanzoda. Asi heinoi hove: Alloy 6 ine pakakwirira kunyunguduka uye mamiriro ayo akanyunguduka ... finicky. Haina kuyerera sealuminium. Kana geting yako uye sisitimu yekusimuka isina kugadzirwa neicho chaiyo viscosity uye kusimba patani mupfungwa, unozopedzisira wava ne shrinkage porosity muchikamu chakakosha. Ndakazviona zvichiitika. Batch yezvigaro zvevharuvhu yakadzoka kubva kune mutengi nekutadza panguva yekuedzwa kwekumanikidza. X-ray yakaratidza chikamu chakanaka, kunze kwehomwe diki, yakavanzika yeporosity yakava nzira yekudonha. Kugadzirisa kwanga kusiri kugadzika kwemuchina; kwaive kugadziridzwazve kwekapu yekudira nemakona esprue kudzora kupisa gradient zvirinani.
Apa ndipo pane ruzivo, semakore makumi matatu-pamwe pachitoro seQingdao Qiangsenyuan Technology Co., Ltd. (QSY), chakakosha. Haisi nyaya yekumhanyisa vira chete. Iri nezve dhizaini dhizaini, mold pre-heat tembiricha, uye kuziva chaizvo kuti iyo alloy ichaita sei mune yako chaiyo shopu nharaunda. Kutarisisa kwavo pane zvese zviri zviviri goko mold uye kuisa mari yekudyara kwezvinhu zvakaita seizvi kutaura-zvinoreva kuti vangangove vakanetsana neaya mapikicha esimbi nenzira dzakasiyana dzekukanda, izvo zvinovaka yakadzama intuition. Iwe haugone kunyepedzera izvozvo.
Uye ipapo pane post-casting kuchenesa. Iyo ceramic shell inofanirwa kubviswa pasina kukuvadza chikamu kana kukonzeresa kushushikana kwekupisa. Kuputika kwejecha kunofanirwa kuve kwakarurama-kunyanya kuita zvehasha uye unoshanda-kuomesa kana kutsemura pasi, zvakapfava uye unosiya zvakasara izvo zvinokanganisa kunotevera machining kana kukoira. Icho chiitiko chekuenzanisa icho chine hunyanzvi kupfuura sainzi dzimwe nguva.
Machining: Panovanda Mutengo Chaiwo (uye Musoro).
Zvakanaka, saka une kukanda kwakanaka, kana kuti pamwe uri kutanga kubva kubhawa rakagadzirwa. Zvino unofanira kuigadzira. Apa ndipo panonzi 'Alloy 6 zvikamu' inotanga kududzira mumaawa chaiwo ezvitoro uye mabhajeti ekushandisa. Nyaya iyi ine abrasive. Inoseka pazvishandiso zveHSS zvakajairika. Iwe unoda carbide, uye kazhinji magiredhi akasarudzika ane chaiwo machira. Kunyange zvakadaro, hupenyu hwematurusi chidimbu chezvaunowana nesimbi.
Takadzidza izvi nenzira yakaoma pachirongwa chepombi shaft. Akaironga sesimbi isina simbi yakasimba. Yekutanga kupinza yakatora anenge maminitsi matatu mupendero usati waenda zvachose. Mhedziso yacho yaityisa, uye taifanira kumira toongororazve zvese-kumhanya, mafeed, kutonhorera uye kudzvanywa (kutonhora kwemafashama kunofanirwa, kwete sarudzo), kunyangwe nzira yekushandisa. Kukwira maringe nekugaya kwakajairika kwakaita mutsauko unooneka mukudzikama. Iwe unopedzisira uchimhanya zvishoma pane zvaungade kuchengetedza chishandiso, chinomhanyisa nguva yekugadzira, iyo inokwidza mutengo. Maminiti ese ari pa spindle nechinhu ichi anodhura.
Ichi ndicho chikonzero chemupi weCNC machining kugona kunofanirwa kukurukurwa mumamiriro ezvinhu. Chitoro chinonyanya kuita aluminium hachina kugadzirwa nacho Alloy 6. Vanoda kusimba kwemuchina, simba rekutenderera, uye, zvakanyanya kukosha, ruzivo rwemaitiro. Ukatarisa zvinhu zvakanyorwa zveQSY-simbi yakakandwa, simbi, isina tsvina, wobva wadaidzira kuti cobalt uye nickel alloys - ndicho chiratidzo. Inoti ivo vakafanirwa kuenzanisa maitiro avo emuchina kune iyi yese spectrum, kubva kune ine hushamwari kusvika kune yakaoma. Vanogona kunge vakapisa kuburikidza nemugove wavo wekuisa kuti vawane ma parameter adaidzirwa mukati.
Iyo Fixturing Side-Kutsvaga
Inokurumidza asi yakakosha tangent: kugadzirisa. Nekuti uri kucheka zvishoma nezvishoma uye zvinhu zvacho zvakaoma, masimba ekucheka akasiyana. Chimiro chako chinoda kuve chakasimba-chakasimba kudzivirira kutaura, asi iwe zvakare haugone kusungirira zvakanyanya zvekuti unokanganisa kukanda kwakatetepa. Nekumhanya kwezvindori zvechisimbiso zvatakaita, taifanira kugadzira tsika mandrel ine chaiyo yekupisa yekuwedzera coefficient padhuze neAlloy 6's, nekuti kupisa kubva kumashini kwaizowedzera chikamu pane yakajairika simbi mandrel, uye kana yatonhora, yaizove kunze-kwe-kutenderera. Zvidiki zvidiki zvakadaro zvinopatsanura chikamu chinogona kushandiswa kubva pane chimwe.
Iyo Special Alloys Label uye Zvazvinonyatsoreva
Vatengesi vanowanzoputira zvinhu zvakadai pasi pearoyi yakakosha. Ibhaketi rakanakira, asi semutengi kana mainjiniya, unofanirwa kuchera zvakadzika. Special zvinoreva kuti inoda kubata kwakakosha, yakakosha maitiro ekudzora, uye kunyanya kutarisisa kune zvakadzama. For Alloy 6 zvikamu, imwe yeakakosha ekudzora mapoinzi ndeye kupisa kurapwa. Kunyangwe ichiwanzo shandiswa mune se-cast kana mhinduro-yakarapwa mamiriro, dzimwe nguva chaiyo yekuchembera inodiwa kuti iwedzere carbides kuti inyatso kupfeka kuramba. Kana chitoro ichi chisina kurongedzerwa nemavira chaiwo, akacheneswa uye isiri kunyora nguva-yetembiricha macurves, unogona kuwana kuita kusingawirirane kubva pabatch kuenda kubhetch.
Traceability imwe huru. Ichi hachisi chinhu. Iwe unoda cert inodzokera kunyungudika. Vanoremekedzwa vakavamba uye machinists vanozopa izvi senyaya. Icho chikamu chepakeji paunenge uchibata nepamusoro-inoshanda alloys. Paunenge uchiongorora mudiwa, kuda kwavo uye kugona kupa kuzere kwezvinhu kuteedzera ndeye kukurumidza sefa yekukosha kwavo kwese pamusoro pemhando.
Izvi zvinotenderera kumashure kunhoroondo yekushanda kwekambani. Iyo femu yanga iri mukukanda uye kugadzira kweanopfuura makumi matatu emakore, seQSY, ingangove yakavaka masisitimu eizvi. Ivo vakakunda maodhisheni emhando, vakabata neasina-kuenderana mishumo, uye vakanatsa maitiro avo mapepa. Irwo ruzivo rwemasangano ndirwo rwauri kutenga chaizvo, kwete kungobvisa simbi chete.
Kukundikana seMudzidzisi: The Bearing Cage Story
Ini ndichagovera nyaya pfupi iyo isina kubudirira, asi yakatidzidzisa zvinopfuura gumi nemaviri mapurojekiti akatsetseka. Yakanga iri keji inotakura, iri nyore lathed chikamu kubva kuAlloy 6 round stock. Kudhinda kwacho kwaida kuti pave nepamusoro peID. Takazviwana muchitoro, tikazviyera, zvaitaridzika zvakanaka. Asi mukushandira, yakakundikana nguva isati yakwana nekuda kwehasha. Ongororo yepost-mortem yakanongedzera kune machining process pachayo. Isu takanga tapedza zvakanaka, asi mukuita izvi, takanga tagadzirawo chimiro chepamusoro che microstructure yaiwanzoita zvekunamira pasi pemutoro. Mhinduro yacho yakanga isiri yakanaka kupedzisa; yainge yakadzora, yakashata zvishoma kubva kune yakasiyana midhiya yekukuya iyo yakagadzira yakanyanya kunaka pamusoro petopography. Iyo spec yaive isiriyo, uye isu takanga tisina ruzivo rwekubvunza. Iye zvino isu tinogara tichibvunza nezve nharaunda yekushandisa uye mamiriro ekuremedza tisati tapedza kupedzisa kusheedzera pane aya alloys.
Sourcing uye Realistic Timeline
Pakupedzisira, pragmatic poindi pakutsvaga Alloy 6 zvikamu. Kutungamira nguva. Kana uchizvida nekukurumidza, iwe kazhinji unoshaya rombo rakanaka. Iyo mbishi inogona kunge isiri pasherufu. Kutenderera kwekukanda, kusanganisira kugadzira mapatani, kuvaka mold, kudurura, kutonhora, uye kuchenesa, kunoyerwa mumavhiki, kwete mazuva. Machining anotora nguva yakareba nekuda kwekuchenjerera kumhanya uye ma feed. Kuongororwa kwehutano kunonyanya kubatanidzwa. Kumhanyisa chero yeaya nhanho nzira yenjodzi. Mutengesi ane chokwadi haavimbise shanduko yevhiki imwe chete; vachakufambisa kuburikidza nehurongwa hwavo hwenguva. Mudiwa akanaka anotarisira zvinotarisirwa mberi. Kutarisa webhusaiti yemutengesi, senge tsngtaocnc.com, kune yavo yakataurwa kugona kutanga, asi bvunzo chaiyo iri muhurukuro: vanobvunza mibvunzo chaiyo nezve application yako, kana vanongotora mutengo uye zuva? Yekutanga kazhinji inoratidza kuti vari kufunga nezve maitiro ekuita kuti chikamu chishande, kwete kungoita sei.
Pakupedzisira, kubudirira Alloy 6 zvikamu kugadzira mubatanidzwa. Icho chiri pakati pemugadziri anonzwisisa zvinodikanwa zvekushanda, iyo metallurgist kana foundry injiniya anonzwisisa maitiro ezvinyorwa, uye machinist anonzwisisa magadzirirwo ayo pasina kukanganisa maitiro ayo. Haisi kungotenga odha. Iwo maitiro, ane ese makwinya, kudzokorora, uye kugadzirisa matambudziko kunosanganisira. Chinangwa ndechekuguma nechikamu chisingangosangana nekudhindwa, asi chinopona munyika chaimo umo madhindiro asingaendi.
