Kuveza wakisi yewakisi yakarasika yekukanda mashandiro efekitori haingori nezve chimiro-ndiyo yekutanga shandurudzo yemuviri yechinangwa chekushanda muchokwadi chinogadzirwa. KuQINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., takaveza mapatani zviuru gumi nezviviri kubva muna 2018-mumwe nemumwe achidya mukudyara kwemagetsi ehydraulic pressure valves, cobalt-alloy pump housings, uye winch centre shaft rollers inoshanda pasi pe350 bar ne450°C. Chii chinoparadzanisa pateni inoshanda kubva kune inodhura marara haisi kungoita dimensional kutendeka, asi kugadzikana kwekupisa, maitiro ekuburitsa pamusoro, uye kuenderana neceramic shell system. Isu takadzidza izvi nenzira yakaoma: batch rimwe reAMS 5387 cobalt alloy nozzles rakatadza kunamatira goko panguva yekudonha - kwete nekuda kwesimbi, asi nekuti yekutanga kuvezera wakisi yakadambuka 0.32% kupfuura yaitaurwa panguva yeutsi autoclaving.
Sei Kuveza Kuita Wax Kunoraira Kukanda Goho-Kwete Geometry chete
Mafekitari mazhinji anobata wakisi yekuvezera sechinhu chinongomira cheforoma. Isu tinoitora sechinhu chinoshanda chekuchinja. Mune yedu ISO-inopindirana newakisi, yega yega kuumbwa kwewakisi kunoitwa matanho matatu ekusimbisa isati yaburitswa: kupisa kupfupika profiling (yakayerwa pa 25°C → 65°C → 100°C), shell interface tension test against our standard zircon-silica slurry, uye CNC toolpath compensation mepu. Sei? Nekuti kutsauka kwe 0.15 mm muwakisi geometry inova 0.22 mm musimbi yekupedzisira isina tsvina mushure mekupera, kupisa kupisa, uye kukuya- uye izvo zvinopfuura mashevedzero eGD&T papiston pombi silinda dzimba ne37%. Isu tinoshandisa maviri ekutanga wakisi mhuri: yakaderera-yakanyunguduka (58-62 ° C) kune intricate kutonhora kwemukati muT800 alloy plugs, uye yakakwirira-simba microcrystalline blends (72-76 ° C) yehombe-chikamu engineering mota winch rollers uko kubata kusimba kunodzivirira kukanganisa panguva yekunyura.
Iwo mana Chaiwo-epasirese Akundikana Modes-uye Mabatiro Atinoaita
Kuveza wakisi yekukanda wakisi yakarasika mufekitori mafambiro ekushanda kunokundikana chinyararire kusvikira goko ratsemuka kana kukanda kwakanganiswa. Zvichienderana ne217 mudzi-chikonzero chekuongorora mhiri kweNorth America neEU mutengi anodzoka, hezvino izvo chaizvo zvinotsemuka:
- Thermal hysteresis kuputika: Wakisi yakadzoserwa mushure mekusimba zvishoma inovandudza microfractures. Isu tinoraira kunyungudika kamwe-kutenderera uye kwakasimba tembiricha ramp control-hapana "rework melts" inobvumidzwa.
- Surface tack kuchengetedza: Residual stearic acid bloom inodzivirira kunyange slurry coating. Wakisi yedu ine ≤0.8% yemahara fatty acids; mabhechi anouya anosimbiswa kuburikidza neFTIR spectroscopy.
- CNC chishandiso kutsauka: Wakisi yakapfava inotsvedza pasi pe12,000 RPM kupera zvigayo, zvichikonzera kukanganisa kwenhanho mumakontiyuta akawanda. Isu tinofanotonhora zvidhinha kusvika 18°C ±1°C tisati tagadzira-akasimbiswa neakaiswa thermocouples.
- Dimensional Drift panguva yegungano: Maoko anotengeswa wakisi majoini anowedzera nekukurumidza kupfuura zvinhu zvevabereki. Isu takachinjira kune ultrasonic welding kune ese akawanda-zvikamu maassemblies-kuderedza majoini akasiyana kubva ± 0.13 mm kusvika ± 0.04 mm.
Izvi hazvisi zvinonetsa zvekufungidzira. Ivo vakapinzwa mudura redu rekusawirirana nemapikicha, CMM mishumo, uye simbi-yakachinjika-inowanikwa kune vatengi vanokwanisa pakukumbira.
Kubatanidzwa Kwematanho Kunoshandura Wax Kuita Inofanotaurwa Metal
Vazhinji vatengesi vanotengesa wakisi yekuveza. Vashoma vanodzora zvinoitika mushure mekusiya CNC chigayo. PaQINGDAO QIANGSENYUAN, mainjiniya mamwechetewo anoronga michina yekuvezera wakisi vanosetawo goko rekutsva, vanotarisisa kudirwa kwevacuum-inobatsirwa, uye kusimbisa kuoma kwekupedzisira pane yakapedzwa cobalt-nickel chikamu. Kuenderera mberi uku kunobvisa mikaha yemaoko. Semuyenzaniso: kana mutengi akumbira kutenderera kwakasimba pachikamu chepombi cheAMS 5387, takagadzirisa wax density (kubva pa0.91 g/cm³ kusvika 0.93 g/cm³), takagadzirisa dewaxing steam pressure profile, uye yakawedzera goko preheat kugara nguva nemaminetsi gumi nemasere-zvese mukumhanya kumwechete kwekugadzira. Mhedzisiro: kutenderera kwakavandudzwa kubva pa0.082 mm kusvika 0.031 mm pasina kushandura alloy yesimbi kana kupisa kupisa.
Izvi zvinongoshanda nekuti nzvimbo yedu inobata kukanda, multi-axis machining, uye kupedzisa pasi pedenga rimwe. Hapana mutengesi wewakisi wekunze anogona kuenzanisa magadzirirwo awo kune yako chaiyo shell system, vira remoto mwero, kana post-cast yekukuya zano. Iko kuenzanisa kunoitika munguva chaiyo-ine data.
Kusarudza Carving Wax Kusarudza Wako Wekuwana Wako
Kana uri kutsvaga kuveza wakisi yewakisi yakarasika yekukanda mafekitori mashandisirwo anosanganisira cobalt alloys, high-pressure hydraulics, kana mission-yakakosha pombi magungano, bvunza mibvunzo iyi usati waisa order:
- Vanogona here kupa kupisa kwekudzivirira curves kuyerwa pane yako chaiyo chikamu geometry-kwete generic test bars?
- Vanosimbisa wax-to-shell interface simba vachishandisa yako slurry kuumbwa uye dip paramita?
- CNC yavo yekuronga yakagadziridzwa kune yako chaiyo wakisi kuomarara-kana kuti vanovimba negeneric G-code raibhurari?
- Vanogona here kuronda wakisi yega yega kune yayo yakabikwa, nhoroondo yekupisa, uye machining log?
Tinopindura kuti hungu kune vose vari vana. Kwete sezvikumbiro zvekushambadzira-asi seyakavakirwa-mukati macheki mune yedu AS9100-yakarongedzerwa mhando system. Yese yekuveza wakisi inotakura inosanganisira chitupa chedhijitari chine CMM scan overlays, thermal profile graphs, uye shell adhesion test results. Nekuti mune chaiyo yekukanda maindasitiri, wakisi haisi yekutanga. Ndiyo nzvimbo yekutanga yekuongorora.
Kubatana kwehunyanzvi pakuveza wakisi yekurasika yekukanda fekitori yekubatanidza-kunyanya yecobalt-nickel alloys, high-pressure valve body, kana zvisiri-standard pombi-shanya. https://www.tsingtaocnc.com. Isu tinotsigira kudhirowa kusimbiswa, kududzira kweGD&T, uye mhinduro yekugadzira-wax block yekutanga isati yaiswa.
