Apo mainjiniya anotsanangura a kukanda fekitari kune mishini-yakakosha simbi zvikamu-kunyanya izvo zvinoratidzwa kune yakanyanya kudzvanywa, kupfeka kwakanyanya, kana nharaunda dzinoora-hazvidi kungokandwa. Vanoda dimensional kugadzikana *mushure me* kupisa kurapwa. Microstructure kutendeseka * mhiri * 500-chidimbu mabhechi. Uye zero kushivirira kune porosity mune cobalt-alloy pombi imba inoshanda pa320 bar.
Ndosaka zvikwata zvekugadzira mumahydraulic OEMs, vanopa masevhisi emuoiri, uye vagadziri vemotokari dzinorema vachiwedzera nzira dzakaomarara dzakakandwa-muchina kuenda kuQingdao Qiangsenyuan Technology Co., Ltd. - inogadzira chaiyo mukoridho yeChina yekuchamhembe yeindasitiri ine basa rinoratidza mukati mepiston pombi silinda dzimba pamapuratifomu eNorth Sea, AMS 7 nozzles 538 yakakwira mapuratifomu. winch centre shaft rollers pamigodhi-giredhi engineering mota.
Nei "Kukanda Fekitari" Yega isina Kukwana-Uye Chii Chinofambisa Tsono
Fekitari yekukandira inongodira simbi muzviumbwa haigone kuvimbisa kuti chikamu chekupedzisira chichasangana neGD&T callouts yekumhanya, kupera kwepasi, kana kuomarara kugovera. Kutadza kwepasirese kunoitika kana machining achikanganisa hwaro hwesimbi yakakandwa yejecha-kana kana kupisa kupisa kunotsemuka T800 alloy plug nekuti chimiro chezviyo hachina kusimbiswa chisati chadzima.
Qingdao Qiangsenyuan inogadzirisa izvi nekubatanidza matatu akasimba akabatana masimba: kudyara uye kukanda jecha, akawanda-axis CNC machining (kusanganisira 5-axis contouring yemukati mendima), uye inodzorwa kupisa kurapwa-zvese pasi pedenga rimwechete ISO-inoenderana nedenga. Isu takaona vatengi vachicheka nguva yekutungamira ne40% nekuda kwekusimbisa kwavo kudhirowa, mold flow simulation, uye yekutanga-chinyorwa CMM ongororo zvese zvakaitika zvakafanana-kwete kune vatatu vatengesi vakasiyana.
Maitiro avo ekugadzirisa haasi edzidziso. Inouya cobalt-nickel billets inotakura mill test mishumo yakazara. Yese yekukanda mijenya inowana spectral ongororo isati yagadzirwa. Yese yapedzwa kudzvanywa vharafu inoedzwa hydrostatic paAPI 598-uye mhedzisiro yese inoteedzerwa kune batch rechoto, ID yevashandisi, uye muchina chishandiso chinoshandiswa.
Hapana Compromise pane Alloys Inoramba Zvese Zvimwe
Cobalt-yakavakirwa superalloys senge AMS 5387 uye T800 haina kusarudzwa kuti zvive nyore. Iwo anotsanangurwa apo nickel alloys anopfava, simbi isina tsvina inodonha, uye titanium inoshaya simba rekumanikidza. Asi ivo vanonyanya kunetsa kukanda pasina shrinkage, uye zvinenge zvisingaite muchina pasina kukurumidza kupfeka chishandiso.
Apa ndipo pane zvakakosha ruzivo-kwete chete mumashini ekumhanya, asi mukuziva maitiro ekugadzirisa gating masisitimu ekutungamira kusimba kwecobalt alloys, kana kuteedzera roughing nekupedza kupasa kudzivirira kuoma kwebasa panguva yekugaya kweAMS 5387 pombi zvikamu. Chitoro chavo hachibati T800 se "chimwe chinhu." Iyo inoitora sesimbi yesimbi inoda yakarongeka kutonga pamusoro pekudurura tembiricha, chiyero chekutonhora, kushushikana-kuzorodza nguva, uye kucheka paramita.
Vatengi vanotiudza mutsauko unonyatso kuoneka pane asiri-standard geometries: mhuno yetsika ine asymmetric madziro makubvu, plug ine shinda dzemukati mune 45 ° angled bore, kana silinda yeimba ine inopindirana inotonhorera nzira. Izvi hazvisi zvinhu zvekhathalogi. Ndidzo mhinduro dzinoshanda dzakavakwa kubva kumisimboti yekutanga-uye yakasimbiswa mumamiriro ekushanda chaiwo.
Zvaunonyatso Unowana Paunenge Wapfimbana-Kwete Kungotora Koti
Mamaneja ezvekutenga zvinhu anowanzobvunza kuti: “Munokwanisa here kubata vhoriyamu yedu?” Mubvunzo uri nani ndewekuti: "Unogona kubata njodzi yedu?"
- Early-nhanho rutsigiro: Mainjiniya avo anosimudzira nyaya dzekugadzira * isati yatanga* kushandisa-sekukurudzira diki dhizaini shanduko yekubvisa kuchinjika kwepasi pejecha-cast pombi hwaro.
- Zero-kushamisika kuongorora: Hapana rework yeminiti yekupedzisira nekuti data yeCMM yakadudzirwa zvisizvo; vanosimbisa GD&T callouts vachishandisa Zeiss CONTURA masisitimu uye vanogovana mishumo yakatsanangurwa
- Kuenderera mberi kwezvinhu: Kana fungidziro yako ichidaidza ASTM A494 Giredhi M35-1, ivo vanobva kumagetsi akasimbiswa-uye vanochengeta zvitupa zvetani yega yega, kwete yekutanga kutumirwa.
- Delivery discipline: Prototype inorayira ngarava mumazuva 18-22; yepakati-vhoriyamu inomhanya (50-500 pcs) chengetedza ± 3-zuva-zuva chairo hwindo-kunyangwe panguva yepamusoro pemwaka
Isu takatsvaga vatengi gumi nevaviri vakachinja kubva kuEurope yekukandira dzimba kuenda kuQingdao Qiangsenyuan kune cobalt-alloy zvikamu. Yese yakashumwa yakaderera mutengo wevaridzi-kwete nekuti mutengo weyuniti wakadonha, asi nekuti zvimedu zvezvikara zvakadonha kubva pa11% kusvika pasi pe2%, uye zviitiko zvekutadza kwemunda zvakanyangarika.
Pfungwa Yekupedzisira: Chaizvo Kukandira Inzira-Kwete Danho
Iyo fekitori yakasimba yekukanda haisi iyo ine choto chikuru. Ndiyo inobata kukanda, machining, uye simbi sezvikamu zvisingaparadzanisiki zvemhedzisiro imwechete yakagadzirwa. Izvi zvinoreva kudzora kuyerera kwezviyo panguva yekusimba kuitira kuti ienderane nematanho ekushushikana musevhisi. Izvi zvinoreva kuongorora microhardness *mushure me* kukuya kwekupedzisira-kwete chete mushure mekupisa. Izvi zvinoreva kutumira zvikamu zvine yakazara dhijitari traceability, kwete kungorongedza rondedzero.
Kana purojekiti yako inotevera inosanganisira mavharuvhu ekumanikidza, pombi yepiston, kana chero simbi, isina tsvina, kana cobalt-nickel kukanda uko basa rinoenderana nekurongeka-kwete kungotaridzika-iwe hausi kutsvaga kukanda fekitari. Uri kutsvaga wekushamwaridzana naye ane muridzi wetani yese kubva kusimbi yakanyungudutswa kuenda kuchikamu chakaiswa.
Qingdao Qiangsenyuan Technology Co., Ltd. inovaka cheni iyoyo-nemaune, yakanyorwa, uye yakaunzwa.
