Apo mainjiniya anotsanangura a kukanda simbi chikamu, havasi kungoraira chimiro-vari kuzvipira kune kugadzikana kwedimensional pasi pe 300 bar, microstructure kutendeseka mushure mekupisa bhasikoro, uye kupera kwepamusoro kunodzivisa galling mu abrasive hydraulic flow. Isu takaona mapurojekiti akawandisa achimira padanho reiyo prototype nekuti kushivirira kwekukanda kwakaiswa zvisizvo nemari yekupedzisira yekugadzira machining- kana zvakanyanya, nekuti zvitupa zvenyama zvaisaenderana nemamiriro ekupisa anodiwa kuti arambe kuneta.
Nei "Kungokanda" Haina kukwana kune Mishoni-Yakakosha Zvikumbiro
Kukanda simbi zvikamu zvehydraulic mavharuvhu, piston pombi dzimba, kana winch centre shafts zvinoda zvinopfuura kugona kwekuwana. Zvinoda kunzwisisa kuti solidification shrinkage inopindirana sei neCNC kubviswa kwe stock, mabatiro ecobalt-nickel alloys anopindura maringe nejecha, uye nei AMS 5387 cobalt alloy 6 ichiita zvakasiyana mumatete-madziro nozzles maringe negobvu-chikamu plugs. KuQINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Tinobata kukanda kwega kwega sechiitiko chesimbi-kwete kuendesa geometry. Izvi zvinoreva kuongorora chimiro chezviyo kuburikidza ne macroetch pakupisa kwega kwega, kusimbisa nzvimbo yepakati pedendritic isati yatanga kugadzira, uye kugadzira mepu yakasara kushushikana mukati memasilinda edzimba flange uchishandisa strain-gauge arrays.
Isu takaona vatengi vachichinja vatengesi mushure mekuona kuomarara kusingaenderane muT800 cobalt-based castings-kungowana chikonzero chaive chisiri chekuvamba, asi kusingadzoreki preheat panguva welding yemakina maficha. Maitiro edu akabatanidzwa anobvisa gaka iro: kukanda, kurapwa kwekupisa, uye akawanda-axis kupedzisa kunoitika pasi pedenga remba, paine kuteedzera kuzere kubva kubillet chitupa kusvika kune yekupedzisira CMM report. Hapana handoffs. Hapana batch inopatsanurwa. Ingori imwe chete inodzorwa yekupisa uye yemakanika nhoroondo pachikamu.
Zvikamu zvina Zvekukanda—Imwe neimwe Yakagadzirirwa Basa, Kwete Fomu
Haasi ese macasting anoshanda chinangwa chimwe. Yedu portfolio inoratidza chaiyo-nyika yekutadza modes-uye maitiro ekudzivirira:
- Iron castings: Inoshandiswa senheyo yepombi uko kudedera kunyorova kunokosha kupfuura simba rekusimba-saka isu tinogonesa graphite nodule kuverenga uye pearlite/ferrite ratio, kwete kuoma kweBrinell chete.
- Simbi uye Stainless simbi castings: Kune miviri yekumanikidza yevharuvhu yakazarurwa kune chloride-inopfuma mafuta emumunda-isu tinosimbisa pitting kuramba yakaenzana (PREN) kukosha paASTM A959, kwete chete chemistry mishumo.
- Cobalt-nickel alloy zvikamu: Kusanganisira AMS 5387 cobalt alloy 6 pombi zvikamu, uko kugoverwa kwecarbide kunoraira hupenyu hwekupfeka - isu tinoita SEM-EDS mepu pazvikamu zvakachinjika, kwete kungoona microscope.
- Non-standard T800 alloy zvigadzirwa: Iko geometry inopesana neyakajairwa maturusi nzira-isu tinosanganisa kuisa mari ne5-axis mill-turn kubata ± 0.015 mm GD&T pane coaxial bores uye radial runout pasi pe0.02 mm.
Izvi hazvisi dzidziso. Imwe yeEuropean OEM yakagadziridza imba yavo yepombi yekumahombekombe mushure mekutadza kwemunda katatu. Mutengesi wavo wepakutanga aibata zvakasimba-asi akapotsa kudiwa kweuniform yechipiri dendrite ruoko spacing. Isu takagadziridza zvakare gating system, takawedzera nzira yekusimbisa zvidzoreso, uye takaunza castings ine yakasimbiswa SDAS ≤ 45 µm. Hupenyu hwemumunda hwakawedzera kubva kumwedzi misere kusvika pamakumi maviri nematanhatu.
Uko Vazhinji Vatengesi Vanocheka Makona-Uye Mavharo Atinoita Mugero
Vamwe vanogadzira vanobata simbi yekukanda maodha sekutengesa kwezvinhu. Ivo vanobvuma kudhirowa, quote yekutungamira nguva, uye ngarava. Isu tinotanga kare-nechikwata chako cheinjiniya.
Panguva yekudhirowa kusimbiswa, isu tinomureza njodzi dzinonyanya kutarisisa: kukora kwemadziro shanduko dzinokoka kupisa kubvarura mumakobalt alloys; dhizaini angles yakanyanyisa kudzika kweceramic shell kubviswa mukudyara castings; kana GD&T callouts inopesana nezvinogoneka se-cast surface roughness (Ra > 6.3 µm yejecha, Ra > 3.2 µm yekudyara). Isu hatingoti "zvakaoma kugadzira." Isu tinokurudzira dzimwe nzira - sekutamisa dhizaini kunzvimbo ine muchina, kana kutsanangura kutonhora kwenzvimbo kudzora kuderera kwemukuru mukuru.
Isu tinoyedza zvakare zvinofungidzirwa nevamwe: zvinopinda zvinhu zvitupa zvinosimbiswa zvichipesana nekupisa chaiko kuongororwa kuburikidza neOES spectroscopy. Yese mijenya inoitwa ultrasonic kuyedzwa kwe subsurface porosity isati yatanga machining. Uye kuongorora kwekupedzisira kunosanganisira kushanda kwekuyedza-kudzvanya mavharuvhu miviri kune 1.5 × kushanda kumanikidza, wozotarisa kuti inodonha pa 0.05 cc/min pachikumbaridzo.
Kusarudza Waunoshanda Naye Kunoreva Kubvunza Mibvunzo Yakakodzera
Usati wapedzisa yako inotevera yekukanda simbi chikamu supplier, bvunza:
- Unogona kundiratidza here mishumo mitatu yekupedzisira yeCMM yejometri yakafanana-uye kuratidza kuti wakagadzirisa sei kunze-kwe-kushivirira maficha pakati pemijenya?
- Ndeipi yako yakareba inoenderera mberi yeAMS 5387 castings pasina kurambwa? Chii chaiva chikonzero chekukundikana kwekutanga-uye wakagadzirisa sei?
- Iwe unodzora zvese kukanda uye yekupedzisira machining? Kana zvisiri, ndiani anosimbisa iyo interface pakati pe-as-cast uye se-machine datums?
- Iwe unobata sei traceability yezvikamu zvakakosha? Iyo yakawanda-level-kana kupisa-level, ine yakazara yekupisa nhoroondo matanda?
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. anopindura kuti hungu kune ese ari mana. Isu hatingoendesa ma castings. Isu tinoburitsa chivimbo-mukudzokororwa kwedimensional, kuenderana kwezvinhu, uye kuvimbika kwekushanda. Nekuti muma hydraulic system, mota dzeinjiniya, uye oiri & gasi zvishandiso, hapana muganho we "pedyo zvakakwana."
Kana yako inotevera kukanda simbi chikamu inofanira kuita pasi pekumanikidzwa, kupfeka, uye kushushikana kwekushisa-kutanga nesimbi, kwete kutengesa. Tanga neproved process control, kwete vimbiso mapepa. Tanga panotangira chaipo: muforoma, melt, uye kuyerwa.
