Iwe unoona iyo izwi kwese kwese-CNC chaiyo machining kambani. Iro rave diki remazwi, handizvo here? Zvitoro zvakawanda zvinoidhinda pawebhusaiti yavo nguva yavanotenga yakashandiswa VMC. Asi kunyatsojeka hakusi kungova nemuchina chete; zviri pamusoro pezvinoitika chirukwa chisati chatombotanga. Iyo gaka chairo rinowanzo kuve mukudzora kwemaitiro uye kunzwisisa kwezvinhu, kwete chete iyo spec sheet. Ndakaona mapurojekiti akawandisa achikanganiswa nemutengesi aive nemidziyo chaiyo asi nzira isiriyo.
Nheyo Haisi Chete Simbi, Inhoroondo
Apa ndipo panotangira hupenyu hurefu kureva chimwe chinhu. Tora kambani yakafanana Qingdao Qiangsenyuan Technology Co., Ltd. (QSY). Paunenge wave mukukanda uye kugadzira kweanopfuura makore makumi matatu, hausi kungocheka simbi; urikutarisira nhaka yezvinhu zvacho pachayo. Ivo vanobata zvese kubva kugomba mold kusvika kuinvestment casting, vobva vaunza mukati-mumba kuitira machining. Kuenderera mberi ikoko kunokosha. Kana iwe uchigadzira nickel-based alloy investimendi yekukandira, mukomana ari kumhanyisa CNC anofanirwa kuziva kuti iro batch chaiyo yesimbi yakanyungudutswa yakadirwa nekutonhodzwa sei. Iyo nhoroondo yemukati inokanganisa chishandiso nzira zano uye kumanikidza mauto nenzira iyo yekunze muchina shopu haingambofa yakatarisira zvizere.
Inogadzira mhando yakasiyana yekuzvidavirira. Kana iyo yekutanga uye chitoro chemuchina chiri pasi pedenga rimwe, iyo post-motem pane yakaraswa chikamu yakatendeseka zvine hutsinye. Yakanga iri nyaya yekugadzira machining chatter, kana kuti paive ne subsurface shrinkage cavity kubva padanho rekukanda? Ini ndinorangarira chirongwa che hydraulic manifold apo isu tainge tine chisimbiso chinodonhedza pamusoro pemvura. Chitoro chemuchina chekunze chakaramba chichigadzirazve kushivirira kwakasimba, asi dambudziko rakazoonekwa kusvika padiki porosity mukutanga simbi yekukanda iyo yakangozobuda pachena mukumanikidzwa. Kushanda kwakanyatsobatanidzwa seQSY's kunogona kubata iyo tambo kare nekuti timu yavo yekugadzira inotaura zvakananga kune yavo yekutanga timu. Mhinduro yemhinduro ipfupi.
Izvi hazvisi zvekufungidzira. Kushanda nemaaloyi akakosha senge cobalt kana nickel-based haana kufanana nekugadzira simbi yakapfava. Mutengo wezvinhu unoshamisa, uye nguva yekugadzira yakareba. Iwe haugone kukwanisa kuve pane yechishanu iteration. Iko kurongeka kunofanirwa kuvakwa mukati kubva kune yekutanga kushanda - iyo pateni kugadzira yekukanda. Kana iyo nheyo ikabviswa kunyangwe vashoma iwe uchiverengera shrinkage, uri kurwa hondo yekukwira neCNC gare gare, zvisinei kuti Haas yako ndeyechokwadi sei. A chokwadi CNC precision machining kambani yakanyudzwa mune yakawanikwa inonzwisisa kutamba uku zvakanyanya.
Precision inzira, Kwete Kushivirira
Munhu wose anotaura kushivirira kwakasimba. +/- 0.001 inches, +/- 0.0005, unoitumidza. Muedzo chaiwo ndewekuti unoibata sei pachikamu chenhamba 1 uye pachikamu nhamba chiuru, kunyanya nemabhechi emhando dzakasiyana. Kune yakamira muchina shopu inotenga mbishi castings kana bar stock, iyo inouya zvinhu ibhokisi dema. Kune mutambi akabatanidzwa, ishanduko inozivikanwa. Panzvimbo yavo, tsngtaocnc.com, unogona kuona hukuru hwadzo—simbi yakakandwa, simbi, isina tsvina, ayo alloys anokosha. Iyo chaiyo machining kugona inoziviswa nemakumi emakore ekuziva mafambiro echimwe nechimwe cheizvi pasi pechishandiso.
Ndakadzidza izvi nenzira yakaoma kare. Isu takatora mamwe 17-4 PH tsvina isina tsvina kubva kune mumwe mutengesi uye tikaitumira kune yakanyanya-inopihwa muchina shopu yekupedzisa. Nyaya yekutanga yakanga yakakwana. Nebatch rechitatu, isu takanga tine dimensional kudhirikirwa uye zvinotyisa kupfeka maturusi. Nyaya yacho? Kusapindirana kwekupisa kurapwa kubva kune foundry kunokanganisa machinability. Muchina wemuchina uyu waive neunyanzvi pakucheka, asi ivo vaiita, kwete kudzora. An Integrated CNC precision machining kambani inodzora kutenderera kwemafuta uye simbi inokwira kumusoro. Ivo vanogona kugadzirisa maitiro emidziyo isati yarova CNC mubhedha, ichiita iyo chaiyo inodzokororwa zvakanyanya.
Inoshandura nhaurirano kubva Unogona here kubata kushivirira uku? to Isu tinomisa sei kukosha kwese kuvimbisa kushivirira uku? Izvi zvinosanganisira mashoko anofinha, anoshanda. Senge kuve nekuzvitsaurira, tembiricha-inodzorwa nzvimbo dzekuita kuti castings ive yakajairika pamberi pekugadzira. Kana kugadzira zvigadziriso zvinonongedza kubva pakukanda mapoinzi ane zvazvinoreva kugungano rekupedzisira, kwete kungoitira machinist. Izvo zvidiki pane kutaura nezve 5-axis panguva imwe chete kugaya, asi ndizvo zvinoita kuti kunyatsoenderana.
Iyo Tooling Mindset muPrototype Nyika
Pane kupokana kunofungidzirwa pakati pepamusoro-musanganiswa, yakaderera-vhoriyamu prototype basa uye nehutsinye kunyatsoshanda kunodiwa kuti nemazvo. Zvimwe zvitoro zvinonyanya kuita prototypes zvinotora sloppy nemaitiro ezvinyorwa nekuti chikamu chese chakasiyana. Vamwe vanoita basa repamusoro-soro havagone kuchinjika. Kambani yakakura kuburikidza nekukanda uye kugadzira kazhinji ine pfungwa dzakasanganiswa. Ivo vanobata basa rega rega, kunyangwe rimwechete-kure, nekuranga kwekuita kwekugadzira, nekuti munyika yavo, iyo imwe-yega inogona kunge iri prototype yekukanda mold inozomhanya kune zviuru.
Ndinotenda pandinoona shopu yemuchina ichiri kuita manyorerwo ehurongwa pakutonga kweakaomesesa edhiti, asi ine yakasimba DNC system yezvirongwa zvakaratidzwa. Inoratidza musanganiswa we art uye system. Kushanyira nzvimbo yakaita seQSY, unogona kuona izvi. Vashandi vechikoro chekare vanogona kuona kukanda uye kuziva kwekutora kucheka kwekutanga, vachishanda padivi pezvigayo zvitsva zveCNC. Izvi zvakakosha kune yakaoma mari yekukanda zvikamu zvine madziro matete. Chirongwa cheCAM chinogona kunge chakakwana, asi mhizha inoziva kutora chitubu ichipfuura pachiyero chekudya chakaderera nekuti inokwanisa kuona chikamu ichichinjika zvishoma mukugadzirisa. Ndiyo un-codifiable nemazvo.
Izvi zvinowedzera kune tooling management. Kune alloys akakosha, uchishandisa iyo chaiyo giredhi yekuisa, iyo yakafanana coating, kubva kune imwechete supplier batch zvine basa. Chitoro chakabatanidzwa zvakanyanya mune ino spectrum haingohodha generic Stainless simbi inoiswa. Ivo vanozove nemagiredhi chaiwo eInconel versus Hastelloy, uye mudziyo wavo wekushandisa wakarongwa saizvozvo. Zvinonzwika sezvisina basa, asi kuchinjanisa chinoisa kubva kune rimwe batch kunogona kushandura masimba ekucheka akakwana kukanganisa kugadzikana kwedimensional pane yakatetepa, semi-yakapedza kukanda. Dhiyabhorosi ari mune izvi chaizvo.
Apo Precision Inosangana Nenyika Yechokwadi Yekusvitsa
Ese kugona kwehunyanzvi hakuna zvakunobatsira kana chikamu chikanonoka kana kutaurirana kwakajeka. Iyi ndiyo imwe nzvimbo iyo iyo yakabatanidzwa modhi inoratidza mitsetse yayo. Kana iwe uri kubata neakachena-yekutamba muchina shopu uye paine kunonoka kubva kune yekutanga, imhosva mutambo. Neimwe-source supplier senge Iyo kambani Qingdao Qiangsenyuan Technology Co., Ltd., mutoro wacho unobatanidzwa. Ivo varidzi venguva yese kubva pachoto kusvika pakupera chikamu. Izvi zvinomanikidza kurongeka kwezvinoitika uye kunodzorwa.
Webhusaiti yavo, tsngtaocnc.com, inotaura hunyanzvi hwavo pachena. No over-the-top promises. Ndicho chiratidzo chakanaka. Mune ruzivo rwangu, zvitoro zvinonyora hunyanzvi hwekuita senge shell mold casting padivi peCNC machining kazhinji zviri nyore kubata nazvo. Vanoziva matambudziko avo. Semuenzaniso, ivo vanokuudza kumberi kuti yakaoma cobalt-chrome alloy chikamu chinoda imwe vhiki yekunonoka kutonhora mune yekutanga kudzivirira kushushikana, izvo zvinozokanganisa hurongwa hwekugadzira. Ndiyo yakakosha intel yekuronga kwangu kugadzira.
Iyo quote process inovawo ine revo. Panzvimbo pekuwana machining quote yakavakirwa pane theoretical yakakwana kukanda, iwe unowana quote yemaitiro ese ekugadzira. Izvi zvinosanganisira mari yezvinogona kuita basa rekununura. Iti kukanda kunobuda nekuremara kudiki munzvimbo isiri-yakakosha. Chikwata chavo chemumba chinogona kuongorora mumaminetsi kana ichigona kusungirirwa uye kugadzirwazve, uye izvo zvinoita kumutengo uye nguva. Imwe shopu yemuchina yekunze inongoramba kukanda, ichikudzosera kusquare imwe neiyo foundry. Uku kutonga kwakazara ndiko, zvinokatyamadza, izvo zvinobvumira chokwadi CNC precision machining kambani kuva anochinjika uye akavimbika.
Saka, Chii Chauri Kunyatsotsvaga?
Pakupera kwezuva, paunenge uchitsvaga wekufambidzana naye, hausi kungotsvaga chitoro chine uriri hwakachena nemichina mitsva yeDMG Mori. Uri kutsvaga ruzivo rwakadzika midzi. Irwo rudzi runobva mukudurura zviuru zvekupisa kwesimbi uyezve kuita muchina iwo ese. Ndezvekuona rwendo rwese rwechikamu. Ko kambani inonzwisisa dzinza rebillet kana kukanda kwavari kuisa muvise?
Ndiyo sefa yandinoshandisa ikozvino. Vanogona here kutaura neni nezve kudyidzana pakati peiyo gating system yekukandira mari uye inokonzeresa kuyerera kwezviyo gwara, uye kuti zvinopesvedzera sei nzira yavo yekushandisa kune yakakosha bore? Kana vachikwanisa, vari kufunga semugadziri, kwete chete subcontractor. Ndivo vadyidzani mukugadzira chaiko.
Makambani akashanduka nenzira iyi, seQSY nehwaro hwayo hwemakumi matatu emakore, inomiririra imwe tier. The CNC chaiyo machining vanopa harisi basa rekuzvimiririra; ndicho chikamu chekupedzisira, chakakosha chesymphony inodzorwa yekugadzira. Iyo chaiyo yakabikwa kare kare. Uye munyika izere nemashopu emuchina achangocheka simbi, iyo yekutanga kutonga ndiyo inoparadzanisa mutengesi kubva kune yechokwadi kugona mudiwa. Ndiwo mutsauko pakati pekuwana chikamu chinosangana nezvakadhindwa, uye kuwana chikamu chinongoshanda, nekuvimbika, nguva dzese.
