Kana mainjiniya akatsanangura giravhiti yekufa yekukanda zvikamu zve hydraulic mavharuvhu, pombi dzimba, kana winch system shafts, havasi kungotenga simbi-vari kuchengetedza kugadzikana pasi pe300+ bar pressure, microstructure kuperera mushure mekuchovha bhasikoro, uye kupera kwepamusoro kunoramba kupfeka kweabrasive slurry. Ndicho chikonzero a giravhiti kufa kukanda zvikamu fekitari inofanira kuita zvinopfuura kudurura simbi yakanyungudutswa musimbi inofa. Inofanirwa kuita mainjiniya kufanotaura-mune batch yega yega, kutenderera kwese kupisa kutenderera, yese CMM scan.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yakapa fungidziro iyi kubvira 2012 kubva kune yayo ISO-yakasimbiswa nzvimbo muQingdao. Isu takaona vatengi vachichinja vatengesi mushure memazana matatu akateedzana eAMS 5387 cobalt alloy pombi zvikamu zvakundikana kuyedzwa kuvuza-kwete kubva kuporosity, asi kubva kusingaenderane kukwenenzvera zviyo padhuze nematanho ekutonhodza. Ndipo patakapinda: takagadziridzazve nzvimbo dzemuno dzinotonhorera, dzakasimbisa kuenzanisa kwekusimbisa kupesana nemamicrographs chaiwo, uye yakabata kuomarara kwekupedzisira mukati me ± 2 HRC kumativi makumi mana nemaviri pamujenya. Zvakaguma nei? Zero kutadza kwemunda kwemwedzi gumi nemisere muNorth Sea subsea pombi magungano.
Kugona kwechokwadi mukukandira kwegiravhiti hakuyerwe mumatani kana kuverengera mold - zvinoratidzwa mumabatiro aunoita zvinhu zvakaoma. Cobalt-nickel alloys akaita seT800 uye AMS 5387 anoramba machining, kutsemuka panguva yekudzima, uye anoda chaiwo marenji ekupisa. Mafekitari mazhinji anoburitsa kupisa kupisa. Isu hatidaro. Kubatanidzwa kwedu kwakamira kunoreva timu imwechete inokandira piston pombi silinda yeimba zvakare inoronga iyo vacuum choto, inotarisisa chikamu shanduko ine dilatometry data, uye inosimbisa yakachengetwa austenite kuburikidza neXRD CNC isati yatanga. Hapana handoffs. Hapana batch drift. Ingori ketani imwe chete - kubva kubillet kusvika pakupera chikamu - ine yakazara zvinhu traceability kusvika kune chigayo chitupa uye melt log.
Asi kukanda chete hakuvimbisi kuita. Iyo giravhiti inofa yakakandwa imba inogona kuve nesimbi yakakwana uye ichiri kutadza kana GD&T kushivirira kwakamira zvisizvo panguva yechipiri machining. Ndosaka ongororo yedu yeinjiniya inotanga isati yanyorwa nzira yekutanga yekushandisa. Kana European OEM yakatitumira dhirowa yeasiri-standard centre shaft roller ine ± 0.005 mm cylindricity pane 210 mm OD, takaratidza kupindira kwakakodzera kunodiwa kupesana nekukandwa kwepasi roughness. Panzvimbo pekutaura neupofu, isu takakurudzira nzira yakasanganiswa: giravhiti inofa yakakandwa muGGG-40, kudzoreredzwa-kunetseka, ipapo chaiyo pasi ne-in-process laser micrometry. Delivery yakagara pamasvondo matanhatu. Mutengo wakadzikira 22% maringe neCNC yakazara kubva kubhawa stock. Uye chikamu chakapfuura bvunzo dzehupenyu hunoshanda pamiriyoni 1.8 kutenderera-27% kupfuura fungidziro.
Isu tinoshandira vatengi vanoziva mutsauko pakati pe "dimensionally inoenderana" uye "inoshanda yakavimbika." Vanobvunza nezve iron casting shrinkage compensation curves-kwete chete tolerance callouts. Vanokumbira spectral ongororo mishumo padivi pePPAP kutumira. Vanoda cobalt alloy nozzles inopona 450 ° C yekupisa kwekushisa pasina microcracking-uye ivo vanozoedza masampuli mashanu vasati vatendera mijenya. Ndicho chokwadi chiri kuseri kweodha yese inotumirwa kumakambani ebasa remafuta muTexas, hydraulic system integrators muGermany, uye vanovaka midziyo yemugungwa muSingapore. Simba redu harina chiyero. Inotarisa: pane yakakwirira-alloy maindasitiri zvikamu uko kukundikana hakusi sarudzo. Pamaitiro apo kutsauka kwe 0.3°C mutembiricha yepreheat kunochinja dendrite ruoko spacing-uye pakupedzisira, hupenyu hwekuneta. Pakudyidzana uko mainjiniya vanotaura zvakananga kune foundry metallurgists, kwete kuburikidza nemateru ekutenga.
Kana purojekiti yako inotevera ichibatanidza mavharuvhu ekumanikidza ekugeza masisitimu, cylinder housings for variable-displacement pumps, kana custom winch shaft rollers yemotokari dzemigodhi-bvunza kana mutengesi wako anodzora cheni yose: chitupa chezvinyorwa, dhizaini yekugadzira, kuenzanisa kwekusimbisa, kupisa kupisa profiling, uye multi-axis kupedzisa mukutarisa-nguva chaiyo. Nekuti mumisheni-yakakosha simbi zvikamu, muganho wekukanganisa unogara mumikaha pakati pemadhipatimendi. PaQINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Hapana makwapa. Ingori fekitori imwe chete yemagetsi ekugadzira zvinhu-yakavakirwa kunyatsoita, yakaedzwa mukuita, uye inovimbwa uko kuita kusingagone kutaurirana.
