Apo mainjiniya anotsanangura Hastelloy alloy zvikamu, havasi kungosarudza chinhu-vari kuzvipira kune kugadzikana kwedimensional pasi pe650 ° C, corrosion resistance in inopisa HCl kana wet chlorine, uye zero kushivirira kwe microstructural inconsistency. Ndicho chikonzero kutsvaga kubva kune chokwadi Hastelloy alloy zvikamu fekitori haisi yekusarudza kwemutengesi. Ndezvekuderedza njodzi.
Real-world machining painpoints-kwete dzidziso
Takaona kutadza kutatu kuchidzokorora pamapombi eOEM nemakambani ebasa remafuta: Chekutanga, kupisa-yakakanganiswa nzvimbo inotsemuka muAMS 5387 cobalt-nickel valve miviri mushure mekupedzisira CNC kutendeuka-kunokonzerwa nekusarira kushushikana kubva mukusaenzana kutonhora kutonhora. Chechipiri, GD&T callouts yakatyora paT800 alloy piston pombi dzimba nekuti mutengesi akashandisa jecha rekukanda pasina post-cast solution annealing. Chechitatu, kupedzwa kwepamusoro kusawirirana pacobalt alloy nozzles zvinotungamira mukukukurwa kusati kwasvika mumitsetse yakakwira-velocity slurry mitsara-inotevedzwa kusingadzoreki grit blasting parameters.
Idzi hadzisi nyaya dzekupedzisira. Iwo zviratidzo zvekugona kwakakamukana: kukanda kunoitwa nechitoro chimwe, machining neimwe, kupisa kurapwa kunopihwa kunze pasina simbi yekutarisa. KuQINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Isu tinochina zvatinokanda-uye kusimbisa nhanho yega yega ASTM A992, AMS 2750, uye ISO 8503-2. Hapana handoffs. Hapana fungidziro.
Nei kusanganisa kwakatwasuka kuchichinja zvese
Vazhinji vatengesi vanonyora "Hastelloy machining" sevhisi. Vashoma vanodzora cheni yakazara-kubva kubillet certification kusvika kune yekupedzisira CMM report. Tinodaro. Yedu ISO-inoenderana nzvimbo inomhanyisa kuisa mari kune yakatetepa-yakavezwa cobalt alloy plugs, kukanda jecha kune yakakura-dhayamita pombi nheyo, uye multi-axis CNC yezvigaro-kushivirira kushivirira mavharuvhu zvigaro-zvose pasi pedenga rimwe.
Izvi zvinoreva kuti isu tinogadzirisa kukanda gating zvichienderana nekupedzisira machining stock kubviswa. Isu tinoronga kurapwa kwekupisa * tisati * roughing, kwete mushure mekupedza. Isu tinozora pfuti chete uko kuneta kunokosha muupenyu—kwete pachikamu chose. Kana mutengi akatumira dhirowa yeAMS 5387 pombi yekugara ine ± 0.01 mm cylindricity pane 320 mm bore, isu hatitaure. Isu tinotevedzera kukanganiswa kwemafuta, simbisa kuyerera kwezviyo, uye kukiya mugwara rekushandisa tisati tacheka simbi.
Vertical control inopa mhedzisiro mitatu inogona kuyerwa: 22% kushoma kwekutanga-chinyorwa kurambwa, 40% ipfupi yekutungamira nguva yeprototypes, uye yakazara batch traceability kusvika paguyo test report yepakutanga T800 ingot.
Uko hunyanzvi hunosangana nehuchokwadi hwekushandisa
Chiitiko hachiyerwe mumakore - chinoyerwa muzvikamu zvakakundikana zvakaongororwa. Takadzosera kumashure-engineered pamusoro pezana nemakumi manomwe emunda-akatadza cobalt alloy zvikamu kubva 2019. Imwe pateni inomira pachena: isiri-yakajairwa geometries inokundikana kazhinji kana ichigadzirwa kubva generic Hastelloy X bar stock pachinzvimbo chetsika-kanda pedyo-mambure maumbirwo. Chikonzero chacho? Chimiro chezviyo chakakanyiwa hachienderane negwara rekusimbisa zvinodiwa kune yakakwirira-kudzvanywa chisimbiso nzvimbo.
Ndosaka rutsigiro rwedu rwekugadzira rwunotanga nesimbi-kwete geometry. Kana yako winch centre shaft roller ikaona 120 MPa yekusangana kushushikana uye kuratidzwa kwemvura yemunyu, isu tinokurudzira T800 pamusoro peyakajairwa Hastelloy C-276-kwete nekuti "irinani," asi nekuti yayo carbide dispersion inoramba subsurface kuneta kutanga pa85 ° C. Isu tichazoratidzirawo GD&T kupokana nekukurumidza: kushivirira kwechinzvimbo pane yakarukwa chiteshi izvo zvisingagoneke kubata mushure mekupisa kurapwa? Isu tinopa zano rekugadzirisa iyo datum chirongwa-kwete kungoti "zvakaoma."
Yedu R&D tarisiro haisi pane matsva alloys. Iri pamaitirwo akasanganiswa: kukanda + chaiyo EDM kucheresa kwemukati yekutonhodza chiteshi mucobalt alloy nozzles, kana laser-clad kupfeka zones paStainless simbi pombi nheyo. Iri harisi basa rebasa. Aya ndiwo magadzirirwo-akagadzirira mhinduro akasimbiswa paNorth Sea subsea pombi uye Southeast Asia desalination skids.
Izvo "chaiyo tsika kugadzira" zvinorevei
"Kururamisa" zvinoreva chirevo chako cheCMM chinoratidza 0.008 mm kutsauka pane 200 mm dhayamita-yakasimbiswa neZeiss CONTURA G2, kwete caliper inobatwa neruoko. "Chiitiko" zvinoreva kuti tinovaka chigadziriso, kuronga nzira yekuferefeta, uye kunyora kutevedzana kwekuongorora - kunyangwe kune imwe chete prototype. "Kugadzira" zvinoreva ngarava dzeodha yako ine magwaro matatu: material cert (kusanganisira nhamba yekupisa), dimensional report (ine mavara-akamisikidzwa kutsauka), uye process siginecha (kucheka masimba, inotonhorera tembiricha, spindle mutoro).
Vatengi vepasirese-kubva kuGerman hydraulic system integrators kusvika kuUS oilfield equipment vagadziri-tisarudzei nekuti kuendesa hakusi kwemazuva chete. Zviri zvekufungidzira: hapana zvitsividzo zveminiti yekupedzisira, hazvishamise NCRs, aiwa "tichatarisa nemumwe wedu wekutanga." Paunenge uchida Hastelloy alloy zvikamu fekitori kuvimbika, unoda timu imwe ine yega yega. Kwete cheni yekutengesa.
Visit https://www.tsingtaocnc.com kuongorora zvinogoneka maitiro, kudhawunirodha zviitiko zvepasirese, kana kuendesa dhirowa yemhinduro yekugadzira-nemhinduro mukati meawa 48.
