Paunonzwa 'high precision machining company,' vanhu vazhinji vanofungidzira imba yakachena izere nemichina yakagadzirwa neSwiss ichirira kure. Icho chikamu chayo, chokwadi, asi pamwe 30% yemufananidzo. Huremu chaihwo huri mune imwe 70% - makumi emakore eruzivo rwezvinhu, iyo obsessive process control, uye kutaura chokwadi, mavanga akaunganidzwa kubva kumabasa uko 'chaizvo' yaive mutsauko pakati pechikamu chakakwana uye chinodhura zvakanyanya paperweight. Hazvisi zvekungova neCNC muchina; ndezvekuziva zvinoitika kune nickel-based alloy pane chaiyo feed rate kana iwe wakabata ± 0.005mm kushivirira, uye uine guts kuita iyo call pauriri hwechitoro.
Nheyo Haisi Mushini, Ndiko Kukandira
Apa ndipo panogumburwa nevatsva vakawanda. Vanofunga kuti kurongeka kunotanga padanho reCNC. Hazviiti. Inotanga kare kare, pamusimboti. Kana yako mbishi yekukanda isingaenderane mukuwanda kana iine zvinonetsa mukati, kunyangwe iyo yakanakisa 5-axis chigayo chiri kungopukuta turd. Uchadzingirira kushivirira zuva rose uye usambovarova. Ndakadzidza izvi nenzira yakaoma pakutanga, kutsvaga castings pamutengo chete. Taiwana batch ye4140 simbi zvikamu zvaitaridzika zvakanaka, asi panguva yekugadzira, maturusi aipfeka zvisingafungidzirwe, kana hukuru hwaizochinja mushure mekunge tabvisa chikamu pavise. Dambudziko rakanga risiri hurongwa hwedu; yaive isingaenderani microstructure yekukanda.
Ndicho chikonzero nhoroondo yekambani mukukanda isingagone kutaurirana kune yechokwadi yepamusoro-chaiyo basa. Tarisa Qingdao Qiangsenyuan Technology Co., Ltd. (QSY). Vave vari mukugadzira uye kugadzira kweanopfuura makore makumi matatu. Haisiyo nhamba iri pawebhusaiti. Zvinoreva kuti vaona mabatiro anoita goko remuviri wevharuvhu yesimbi isina simbi inoita zvakasiyana mukunyorova kwechirimo zvichienderana nekuoma kwechando. Iro ruzivo rwehwaro mumatanho akadaro shell mold casting uye Investment casting ndizvo zvinobvumira a high precision machining kambani kudzora zvinoshanduka kubva padanho rekutanga. Havasi kungogadzira simbi; vari kugadzira simbi yavanonzwisisa zvikuru nokuti vangangoidira.
Semuyenzaniso, nekukandira kwekudyara kwezvikamu zvakaoma, padhuze-neti-shape, kurongeka kwepatani yewakisi yekutanga uye goko receramic zvinokanganisa huwandu hwatinoda kubvisa gare gare. Kana kukanda kwacho kwakanyanyisa, iwe uri kuunza kwakawanda kupisa uye kusagadzikana panguva yeCNC machining, iyo inogona kukanganisa chikamu chekupedzisira. QSY's yakabatanidzwa maitiro - kutonga zvese kukanda uye machining - inoderedza izvi. Ivo vanogona kugadzira iyo yekukanda neiyo machining process mupfungwa, vachisiya yakaringana chiyero chestock munzvimbo dzakaoma. Zvinonzwika zviri nyore, asi zvinoda nhaurirano pakati peiyo yekutanga pasi uye machining nzvimbo isingawanzo kuwanikwa mumamiriro ekunze.
Iyo Material Maze: Papi Dzidziso Inosangana neToolpath
Chero ani zvake anogona kunyora simbi isina tsvina, yakakosha alloys pane webhusaiti. Dhiyabhorosi ari muhuwandu. Machining 316L isina tsvina yekushandiswa kwemugungwa chinhu chimwe. Kugadzira cobalt-based alloy yekupfeka-resistant chisimbiso mune yakakwirira-tembiricha reactor imhuka yakasiyana zvachose. Iyo yekupedzisira haisi yekungoita zvishoma zvekumhanya uye kudya; iri nezve chishandiso geometry, inotonhorera kudzvanywa uye mhando (dzimwe nguva yakakwirira-kumanikidza kuburikidza-chishandiso haina kukwana, iwe unoda chaiyo oiri-based emulsion), uye kunyangwe kurongeka kwemaoparesheni ekugadzirisa kusara kunetseka.
Takambove neprojekiti inosanganisira nickel-based alloy component. Iwo ma specs akadaidzira kuti girazi ripere pachibhorani chemukati. Yedu yakajairwa carbide maturusi, ayo akashanda zvakanaka pamudziyo simbi, akataura uye akakundikana mukati memaminitsi. Isu takapfuura nechikamu chekuyedza akasiyana maturusi machira-AlTiN, AlCrN, unoitumidza. Kubudirira kwacho hakuna kubva kune chishandiso chefancier, asi kubva pakuongorora zvakare kuomarara kweseta yese. Taifanira kugadzira tsika mandrel kutsigira chikamu kubva mukati panguva yekufinha, chimwe chinhu generic muchina shopu yaisazove nebandwidth kana njere yekuita. Urwu ndirwo rudzi rwekugadzirisa dambudziko rinotsanangura chokwadi high precision machining kambani. Iri zvinhu zvesainzi musangano unoshanda shop-floor innovation.
Apa ndipo pane basa rekambani. Pandinoona kuti QSY inodaidzira pachena cobalt-based alloys uye nickel-based alloys, kunoratidza mwero wekuzvipira. Izvi hazvisi zvinhu zvaunotamba nazvo. Zvinoda nzira dzakatsaurirwa dzekushandisa, uye zvakanyanya kukosha, dzinokwezva vatengi vane zvinodiwa zvakaoma zvekuti vanotsvaga hunyanzvi uhu. Hausi kukwikwidza pamutengo wemabasa aya; uri kukwikwidza pakugona uye kuderedza njodzi.
Precision iMaitiro, Kwete Nguva
Pfungwa isiriyo huru ndeyekuti kunyatsoita kunowanikwa pachiyero chekupedzisira. Muchokwadi, iketani yemaitiro, imwe neimwe link inoda kuve yakasimba. Iyo inotanga neyekutanga kukanda mhando (sezvakataurwa), yozoenda kune kugadzirisa. Mabatiro aunoita chikamu ndizvo zvese. Kune yakaoma turbine blade, kugadzira gadziriso inowana kubva padhamu inozogadzirwa gare gare, pasina kuunza kukanganisa, imhando yehunyanzvi. Tatambisa mazuva tichiedza kugadzira chimiro kusvika pagumi, kungowana chikamu chakabuda kunze kwekushivirira kana chaburitswa kubva kune hydraulic vise. Mhinduro yaive modular gadziriso iyo yaititendera kuti tishandise yakakosha datum mune yekutanga op, tozogadzirisa zvakare tichishandisa iwo madhamu akafanana eanotevera ops.
Temperature control mushop imwe mhondi yakanyarara. A 5-degree Celsius shift inogona kuwedzera 500mm simbi chikamu nemamicrons akati wandei. Pamabasa mazhinji, hazvina basa. Kune yechokwadi yepamusoro-chaizvo basa, ndiwo mutsauko pakati pekupasa nekufoira. Haisi nguva dzose nezvekuva nekamuri yakazara-inodzorwa nemamiriro ekunze (kunyangwe izvo zvinobatsira), asi nezvekunzwisisa kunyura kwemhepo mumakina ako uye kurega zvikamu kuti zvigadzirise kupisa tembiricha isati yatemwa kwekupedzisira. Uku ndiko kusingafadzi, chirango chemaitiro chinoparadzanisa zvakanakira kubva kune hobbyists.
Iyi nzira yekufunga ndiyo inobvumira kambani kupa sevhisi yakazara sekuita kweQSY. Kubva pakugadzira dhizaini (shell mold vs. Investment casting Sarudzo yakavakirwa pane chikamu geometry uye vhoriyamu) nzira yese kuenda kune yekupedzisira CNC machining uye yekuongorora, kuve nechikamu chimwe chinotarisira cheni kunoderedza mutambo wekupomera uye kuve nechokwadi chekuzvidavirira kune yekupedzisira kushivirira stack-up. Iwe haugone kupomera the foundry kana uriwe foundry.
Kana Zvakanaka Zvakakwana Zvisina: Nyaya iri muPoindi
Rega ndikupe muenzaniso wekongiri, wakabviswa kushambadzira fluff. Mutengi aida nhevedzano yemhando dzakawanda dzetest rig inobata zvinwiwa zvinoparadza. Iyo yemidziyo yaive duplex simbi isina tsvina, uye iyo flatness uye yakabereka perpendicularity specs yaive yakasimba zvakanyanya. Batch rekutanga kubva kune mumwe mutengesi rakatadza kuungana - mabhoti maburi haana kuenderana nekuda kwehondo. Nyaya yacho? Zvichida musanganiswa wekurerutsa kushushikana mukukanda mbishi uye kupisa mhedzisiro panguva yekugadzira.
Apo isu (kana kambani ine yakafanana yakabatanidzwa modhi) yakasvika pairi, maitiro acho aive akasiyana. Chekutanga, maitiro ekukanda akagadziridzwa kuitira kushomeka kwasara kushushikana. Zvino, kusati kwapera kugadzira, hutsinye hwakakandwa hwakapinda mukudzikamisa. Munguva yeCNC machining pane yavo CNC machining nzvimbo, maoparesheni akatevedzana kuti aenzanise kushushikana kwemukati - roughing pese pese, ipapo semi-kupedza, ipapo kuzorodza kushushikana, uye kwekupedzisira kupedzisa. Kugadzirisa shaya dzakapfava dzakagadzirwa mu-situ kuitira kunyatsoenderana. Mhedzisiro yaive chikamu chisina kungosangana nekudhindwa asi yakabata geometry yayo mubasa. Iyi nzira yakasarudzika ndiyo yakakosha chigadzirwa chemwaka high precision machining kambani. Chishandiso chemuchina chingori chiridzwa chekupedzisira muochestra refu.
Iwe unogona kuona kugona uku kunoratidzwa mune portfolio yefemu seQSY (https://www.tsingtaocnc.com) Kugara kwavo kwenguva refu kunoratidza kuti vakafamba nematambudziko aya chaiwo mumaindasitiri. Hazvisi zvekunyora ese ISO mwero; ndezvekunzwisisa kwakazara kuti kune yakakwira-pressure valve body kana pombi chikamu mune yakakosha alloy, nhanho imwe neimwe kubva pakunyungudika kusvika kuyero yakakosha.
Iyo chaiyo Metric: Kuenderana Nekufamba Kwenguva
Pakupedzisira, bvunzo yechokwadi ye high precision machining kambani haisi chikamu chimwe chete chishamiso. Iko kugona kuburitsa nhamba ye100 ine miitiro yakafanana neyechiverengero nhamba 1, makore maviri gare gare. Izvi zvinouya kune masisitimu: kuomarara kwekutanga-chinyorwa chekuongorora, manhamba maitiro ekudzora kweakakosha zviyero, uye nehungwaru hwekushandisa hupenyu hwekutonga. Ibasa rinofinha. Kudhirowa matanda, kutarisa mafambiro, uye kutsiva chishandiso chisati chapfekwa, kwete mushure mekunge chatyoka.
Kusaenderana uku ndiko kunovaka kuvimbana nevatengi mune aerospace, simba, uye minda yekurapa. Vanofanira kuziva kuti kudhirowa chibvumirano, uye maitiro emutengesi ndiyo vimbiso. Kana webhusaiti yekambani, senge QSY's, ichitaura zvakadzikama makore makumi matatu ekushanda, iri kuratidza chinyararire kugona uku kwekugara kwenguva refu. Ivo vakapona nekuti vakagona chirango chisina kunaka chekudzokorora.
Saka, paunenge uchiongorora mumwe wako, tarisa kupfuura rondedzero yemuchina. Bvunza nezvemazita edzinza ravo. Bvunza nezve huzivi hwavo hwekugadzirisa kwezvikamu zvakatetepa-madziro. Kurukurai magadzirisiro avanoita thermal effects. Mhinduro dzavo-kana kushomeka kwadzo-zvinozokuudza zvakawanda nezve kugona kwavo sekwechokwadi high precision machining kambani kupfuura chero bhurocha ripi zvaro rinopenya rakambogona kuita. Iyo hunyanzvi iri mune iyo ruzivo, uye iwo maficha anozvarwa kubva pane zvakaitika, kazhinji akashata uye akaoma-kuhwina.
