Iwe unoona Inconel 600 yakadhirowewa nguva dzese kune yakakwirira-tembiricha kana inoora nharaunda, uye inenge yava sarudzo yakasarudzika. Asi ndipo pane musungo wekutanga - uchifunga kuti saizi imwe-inokodzera-yese super alloy. Hazvisizvo. Iyo yakasimba, yakavimbika nickel-based alloy, chokwadi, iine oxidation yakakura kuramba inosvika 2150 ° F. Asi ndakaona mapurojekiti achienda kumativi apo vanhu vanofungidzira kuti corrosion resistance inovhara zvese, senge ma chlorides anopisa kana kuderedza asidhi. Hazviiti. Iro ibasa reInconel 625 kana C-276. 600 ndiko kuenda kwako kwemidziyo yevira, makemikari ekugadzirisa zvinhu, kana magetsi ekudziya zvinhu nekuti yakagadzikana, inofanotaurwa, uye kutaura chokwadi, yagara iripo nekusingaperi saka kune gomo re data. Asi kufanotaura hazvirevi nyore kushanda nazvo.
Iyo Machining Dhanzi: Kuremekedza Chinyorwa
Ngatitaurei pamusoro pekuita kuti zvive muchimiro. Kana iwe uchiuya kubva kumachina 304 kana kunyange 316 isina tsvina, Inconel 600 inonzwa zvakasiyana. Inoshanda-inoomesa. Nehasha. Kucheka kwakareruka, kuzeza kuchekwa ndicho chinhu chakaipisisa chaungaita - iwe unongopenya pamusoro uye nekuponda chishandiso chako. Iwe unofanirwa kupinda pasi peiyo basa-yakaomeswa layer ine yakanaka rake, inopinza maturusi, uye chengetedza inowirirana, chikafu chakasimba. Carbide inonyanya kusungirwa. Tinomhanya zvakawanda zvedu CNC machining mabasa evatengi vanoda zvinhu chaizvo kubva kubhawa stock kana padyo-net-shape castings, uye chirongwa chinofanira kuzvidavirira pane izvi. Kuyerera kunotonhorera kwakakosha, kwete kungotonhorera chete asi kubatsira nekubvisa chip. Stringy chips inogona kukanganisa.
Ndinoyeuka batch yemadzinde evharuvhu yatakanga tichitenderedza. Kudhinda kwacho kwaida kuti pave nechikamu chakareba, chakatetepa. Zvikamu zvishoma zvekutanga zvakabuda nemaitiro anotyisa ekutaura. Takatarisa zvese - chishandiso runout, spindle bearings, workpiece clamping. Nyaya yacho? Isu taishandisa iyo yakafanana yekuisa geometry yataishandisa kune yakafanana 17-4PH chikamu. Zvakaipa. Yakachinjika kune inopinza, yakawedzera kunaka geometry ine yakatsaurirwa Inconel giredhi substrate, yakaderedza mhino radius zvishoma, uye yakawedzera chikafu nekungobata. Hurukuro yakabva yapera uye kupera kwakaita segirazi. Ndidzo gadziridzo dzakajeka dzinobva mukufambisa basa, kwete kungoverenga bhuku rekushandisa.
Kuchera nekugogodza ndiwo chinetso chavo pachavo. Peck drilling ishamwari yako yekupwanya machipisi. Pakuteya, isu tinogara tichitsanangura spiral-nyere tapi dzemaburi-maburi kana fomu tepi kune mamwe mapofu-maburi maapplication. Chinokosha ndechekuti usamborega mudziyo uchigara. Iko kufamba kunoenderera, kune chivimbo. Kana ukamira, unogona kubvarura tapi kana kugaya shinda izvo zvisingaite. Isu tinochengeta yakatsaurwa seti yezvishandiso zveizvi nickel-based alloys pachitoro chedu kuti tidzivise kusvibiswa kwemaitiro ekupfeka kubva kumabasa esimbi.
Kukanda Mafungiro: Zvese nezve Maitiro
Apa ndipo panowanikwa chikamu chekutanga chezvinhu. Isu tinoita chiyero chakanaka che Investment casting neInconel 600, kunyanya yezvinhu zvakaoma, zvitete-madziro sezvisimbiso zveturbine kana zvikamu zvakawanda. Iyo alloy inodurura zvakanaka, asi inonzwa kudira tembiricha uye mold preheat. Kunyanya kutonhorera, uye iwe unoisa pangozi mistruns kana kutonhora kuvhara. Kunyanya kupisa, uye iwe unogona kuwana yakawandisa zviyo kukura kana kuita neiyo ceramic shell, zvichitungamira kune kuremara kwepamusoro.
Gating uye kusimuka dhizaini yakakosha. Inconel ine yakakosha shrinkage factor panguva yekusimba. Kana iwe ukasadyisa kukanda nemazvo, iwe unowana shrinkage porosity muzvikamu zvakakora. Takadzidza izvi nenzira yakaoma makore apfuura padzimba dzepombi. Muviri wainzwika, asi iyo inorema flange yaive nenzvimbo ine porous yaingooneka panguva yekupfuura machining pass. Zvinodhura. Ikozvino, yedu yekunyepedzera software inobatsira, asi hapana chinotsiva ziso reinjiniya yekugadzira kana uchigadzira marongerwo emuti. Isu tinowanzo shandisa exothermic risers kana kutonhora kudzora kwainogadzika nzira.
Post-casting heat treatment inowanzo gadzirisa anneal, kazhinji yakatenderedza °F inoteverwa nekudzima nekukasira. Izvi zvinonyungudutsa chero chikamu chechipiri uye zvinokudzosera kune yunifomu, yakapfava mamiriro ekugadzira. Asi heino nuance: iyo yekudzima svikiro inyaya. Kudzima kwemvura kunokupa iyo yakapfava mamiriro asi inogona kukonzeresa kushushikana uye kukanganisa pazvimiro zvakaomarara. Dzimwe nguva, pakukandira kwakaoma kunzwisisa, tinogona kusarudza kutonhorera kwemhepo kana kunyange choto chinodzorwa kuti chideredze warpage, tichibvuma kuomarara zvishoma. Iko kutengeserana-kusiyana kwaunokurukura nemutengi zvichibva pakushivirira kwekupedzisira kwekushandisa kwekukanganisa maringe nemachinability.
Hukama hweMutengesi: Kupfuura Kungotenga Odha
Iwe haugone kungotenga Inconel 600 senge simbi yezvinhu. Hunhu hweiyo mbishi - ingave bha, ndiro, kana yekukanda feedstock - yakakosha. Traceability haigone kutaurirana kune vazhinji vevatengi vedu mune aerospace, makemikari, kana kugadzirwa kwemagetsi. Tinoda zvigayo certs, nhamba yekupisa, kuongororwa kwemakemikari kuzere uye mechanical property report. Musiyano mudiki mune kabhoni kana aluminium zvemukati unogona kushandura zvivakwa zvinooneka.
Ichi ndicho chikonzero hukama hwenguva refu nevatambi vane mbiri uye nheyo dzinokosha. Yedu yekukanda maoperation at Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), takawana premium-giredhi Inconel 600 ingots uye dzokera kubva kupfupi runyorwa rwevatengesi vatakaongorora uye tomhanyisa miedzo neanopfuura makumi matatu emakore mubhizinesi iri. Ndezvekuenderana. Batch-to-batch mutsauko inogona kusaratidza pane cert, asi inogona kuratidza semusiyano mudiki mukuita machinability kana weldability, uchirasa purogiramu yako yekugadzira.
Kana isu tichipa yakapedzwa yekukandira muchina kana chikamu, iyo yekuteedzera zvinhu inoitevera nzira yese. Isu tinorongedza macerts nekutumira. Kune vamwe vatengi, isu tinotopa macro/micro mafoto eemuenzaniso makuponi kubva pakupisa kumwe chete. Zvinovaka kuvimbana. Havasi kungotenga chimwe chikamu; vari kutenga vimbiso yekuti dzinza rezvinhu harina kusimba uye maitiro ari shure kwayo anodzorwa. Ndizvo zvinounzwa nenyanzvi patafura kupfuura kungoita chimiro.
Welding uye Fabrication: Apo Theory Inosangana neTorch
Welding Inconel 600 yakajairika pakuvaka zvivakwa kana kugadzirisa castings. Inoonekwa nyore nyore weldable, asi zviri nyore ishoko rehukama. Unofanira kunyatsochena. Chero oiri, girisi, kana kunyange marker peni yakasara inogona kutungamira kune kabhoni pickup uye embrittlement munzvimbo weld. Isu tinoshandisa Stainless simbi waya mabhurashi akatsaurirwa nickel alloys yekuchenesa.
Iyo yekuzadza simbi inowanzo ERNiCr-3 yekufananidza kuumbwa. Iwe unofanirwa kudzora kupinza kwekupisa. Yakanyanya kukwirira, uye iwe unogona kukonzera yakawandisa zviyo kukura munzvimbo yakakanganiswa nekupisa (HAZ), kuderedza ductility. Isu tinoshandisa TIG (GTAW) kune yakanyanya kurongeka basa, sezvo ichipa yakanakisa kutonga. Yekugadzirisa pane yakakura shell mold casting takaitira chigadziriso chekupisa, taifanira kuvaka mupendero wakasakara. Uchenjeri hwaive hwekushandisa dhayamita diki yekuzadza waya, tambo dzemibhedha, uye kuita kuti chikamu chitonhore pakati pemapfuura. Hapana kuruka. Yakangotwasuka, mabhero matete kuderedza kupisa kwese kwakakandwa muchikamu.
Post-weld kupisa kurapwa hakuwanzo kudiwa kuInconel 600, asi inowanzokurudzirwa sevhisi yakakosha yekubvisa kushushikana uye kuve nechokwadi chekudzivirira kwecorrosion. Chisarudzo chinoenderana nekodhi yekugadzira uye nharaunda yebasa. Kana iyo yakashongedzwa gungano iri kuenda mune cyclic inopisa sevhisi, isu tinogara tichisimbirira pakuzorodza kushushikana. Zvakachipa pane kukundikana mumunda.
Misungo Yekushandisa uye Zvidzidzo Zvakadzidzwa
Hadzisi dzese nyaya dzebudiriro. Imwe inonamatira pandiri yaisanganisira seti yemachubhu anopenya echoto chemoto. Mutengi akafungidzira Inconel 600 zvichibva pakusimba kwayo kwepamusoro-tembiricha. Machubhu akagadzirwa zvakanakisa, akaiswa, uye akakundikana zvine njodzi mushure memwedzi mishoma. Dambudziko? Carburization. Mhepo yemuchoto yaive yakapfuma mucarbon, iyo yaipararira mumadziro echubhu patembiricha yekushanda, ichiita hombe, brittle carbides. Machubhu akatsemuka. Inconel 600 ine yakanaka oxidation kuramba, asi haisi carburization-resistant alloy. Icho chaiva chidzidzo chevanhu vatanhatu. Isu tinofanirwa kunge takasundira kumashure uye nekukurudzira alloy senge 601 kana 617 kune iyo chaiyo nharaunda. Zvino, tinogara tichikumbira kuumbwa kwesevhisi yakazara, kwete tembiricha chete.
Imwe pfungwa yakavanzika ndeyekuneta kwekupisa. Inconel 600 ine simba rakanaka rekuneta, asi mumashandisirwo ane kukurumidza kupisa bhasikoro, iyo coefficient yekuwedzera nyaya. Takanga tine bhuraketi rakanga rakasungirirwa kune chimwe chimiro chakagadzirwa nechinhu chakasiyana. Panguva yekuchovha bhasikoro, kuwedzera kwemutsauko kwakakonzera kushushikana kweshear pamakomba ebhaudhi, zvichikonzera kuputika. Kugadzirisa kwaisave shanduko yenyama, asi dhizaini yekubvumira kufamba kwakawanda, kuchinjira kumakomba akatsvetwa uye kusungirira kwakasiyana. Dzimwe nguva mhinduro ndeye mechanical, kwete metallurgical.
Saka, kudzokera pakutanga. Inconel 600 inoshamisa, inosiyana-siyana alloy. Ndiwo musimboti wemaindasitiri akawanda masisitimu. Asi kukosha kwayo kunongoonekwa zvizere kana iwe, kana mutengesi wako, uchinzwisisa miganhu yayo pamwe nekusimba kwayo. Haasi mashiripiti. Icho chishandiso. Uye sechinhu chero chipi zvacho chakanyatsojeka, kuita kwayo kunoenderana nehunyanzvi uye ruzivo rwevanhu vanochitsanangura, vachichiumba, uye nekuchiisa mubasa. Ndiwo musiyano pakati pechikamu chinoshanda pabepa uye chinogara kwemakumi emakore mumunda.
