Apo mainjiniya anotsanangura mari yekukandira Inconel zvikamu, havasi kungosarudza chinhu-vari kuzvipira kushanda pasi pekupisa kwakanyanya, kumanikidzwa, uye kuora. Asi kutsvaga zvikamu izvozvo zvakavimbika? Ndiko uko mapurojekiti mazhinji anomira. Takazviona kakawanda: imba yepombi inoputika pa700 ° C; chigaro chevharuvhu chinoparadza mushure memwedzi gumi nemiviri mubasa rekuvava gasi; tsika Inconel 718 manifold inotadza kutariswa kwedimensional-kaviri-nekuti iyo yakawanikwa yaisakwanisa kubata ± 0.05 mm panzira dzakatetepa-nemadziro emukati. Idzi hadzisi njodzi dzedzidziso. Iwo ndiwo maitiro-akasimbiswa ekukundikana maitiro isu takabatsira vatengi kugadzirisa mumakore masere apfuura.
Nei Inconel ichida Zvakawanda Kupfuura "Chero" Investment Casting Factory
Inconel alloys-kunyanya mamakisi 625, 718, uye X-750-haana kukandwa sesimbi isina tsvina kana aluminium. Yavo yakakwira nickel yemukati, yakasimba solidification renji, uye sensitivity kune ekupisa kwemagetsi kunoda kunyatso kudzora pamusoro pechikamu chega chega: wax patani geometry, ceramic shell permeability, preheat tembiricha, chiyero chekudira, uye kutonhora chimiro. Kutsauka kwe15 ° C chete panguva yekupfurwa kwegoko kunogona kukonzeresa micro-shrinkage mumambabvu anotakura mutoro. Mumwe mutengi akatitumira Inconel 625 turbine vane ine 0.3 mm porosity clusters padyo nekumucheto-inotevedzwa kumashure kune isingaenderane slurry viscosity mumutsetse wavo wekunyura wemupi wekare. KuQINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Isu tinotarisisa hunyoro hwekuomesa goko munguva chaiyo uye kuyera nzvimbo dzevira zuva nezuva tichishandisa NIST-inotevedzwa thermocouples. Hapana kunze.
Chii Chaizvo Chinoshanda Mukugadzira-Kwete PaPepa Chete
Kuvimbika kwepasirese kunotanga nekubatanidzwa kwakamira. Mazhinji "investment casting Inconel mafekitori" outsource machining kana kupisa kupisa. Izvo zvinogadzira mikaha yemaoko: chikamu chinotonhora zvisina kuenzana pakati pekukanda uye kugadzirisa annealing, kukanganisa GD&T-inodzorwa datum. Isu tinozviita zvese pasi peimwe ISO 9001-yakasimbiswa denga-kukanda, yakawanda-axis CNC (inosanganisira 5-axis yenzira dzakaoma dzekuyerera kwemukati), HIPing, kuoma kwemvura, uye electropolishing. Semuenzaniso, yedu piston pombi cylinder housings ye offshore hydraulic systems inoongororwa-nhanho nhatu: kutanga, optical kuyerwa kwe-as-cast wall thickness variation; chechipiri, CMM verification yedatum maficha isati yagadzirwa; chechitatu, helium kuvuza kuyedzwa mushure mekupera. Batch yega yega inotakura kuzere zvinhu traceability-kubva kuAMS 5708 Inconel 718 billet chitupa kusvika kuhukukutu hwekupedzisira.
Kune Vatengesi Vemagetsi Vanoderera-Uye Maitirwo Azvo Nekukurumidza
Vamwe vatengesi vanotora Inconel investment casting zvichienderana nehuremu chete. Izvo zvine ngozi. Iyo 2.4 kg Inconel 718 valve body ine gumi nembiri yemukati yekutonhodza nzira inoda magedhi akasiyana pane yakasimba flange yehuremu hwakafanana. Isu tinomhanyisa simulation yekusimbisa (tichishandisa MAGMASOFT®) kune yega yega chikamu chitsva-kwete sebhokisi rekutarisa, asi kuziva nzvimbo dzinopisa isati yekutanga wax pateni yavakwa. Mumwe mutengi wekuEurope akatiunzira mufananidzo une R0.2 mm fillet pamakona akanyanya-kushushikana. Simulation yakaratidza localized microporosity njodzi. Isu takakurudzira R0.4 mm nekubhadhara musimboti shanduko-yakatenderwa nemuongorori wavo wekushushikana. Mhedzisiro: zero rework mhiri kwe210 zvigadzirwa zvekugadzira. Kana fekitori yako ikasatevedzera-kana isingagovane mepu inopisa-bvunza kuti sei.
Kusarudza Mumwe Wako: Zvitatu Zvisingataurwi
- Kuzvidavirira kwezvinhu: Kuda mill bvunzo mishumo kune yega yekupisa yakawanda-uye simbisa kuti alloy giredhi inoenderana nechikumbiro chako cheASTM kana AMS spec (semuenzaniso, AMS 5662 yeInconel 718, kwete "Inconel" chete)
- Maitiro akajeka: Inoda yakanyorwa goko rekuvaka matenderedzwa, dururira tembiricha matanda, uye post-yakakandwa microstructure mishumo (ASTM E112 saizi yezviyo + E1268 yekusanganisirwa chiyero)
- Kusimbisa kunoshanda: Shingairira pakuedza kunoratidza kushandiswa kwechokwadi-kufanana nekuputika kwekuedza pa 1.5 × kushanda kumanikidziro yemitumbi yevharuvhu, kana kupisa bhasikoro kubva -40 ° C kusvika 750 ° C kune aerospace manifolds.
Takafuratira makotesheni matatu gore rino nekuti vatengi vakasimbirira kusvetuka HIPing nekuda kwezvikonzero zvemutengo-zvisinei nenjodzi yakajeka mune gobvu-chikamu Inconel 625 impellers. Kuvimbika hakugone kutaurirana kana hupenyu kana $2M zvishandiso zvinoenderana nazvo.
Kutarisa Mberi: Precision Casting Iri Kushanduka-Nekukurumidza
Muganhu unotevera hausi kungoomesesa kushivirira - ndeye hybrid kugadzira. Isu tave kudzvanya maInconel anopinza akananga mukudyara magomba ekupfeka, tozopedzisa ese ari maviri mukutenderera kumwe kwekupisa. Izvi zvinobvisa mabrazing interfaces uye zvinovandudza kupisa kwekuneta hupenyu ne40% mumapombi diffusers akaedzwa pa15,000 RPM. Yedu R&D tarisiro? Kusimbisa dhijitari mapatya mafambiro eInconel casting-kubatanidza data yekunyepedzera kune chaiyo-nguva yekunyungudika kuongororwa uye mu-kuita CT scanning. Nekuti mangwana-akakosha zvikamu hazvizotsanangurwe nezvavari-asi nemafambiro avanoita, kutenderera mushure mekutenderera.
Kana uchida an mari yekukanda Inconel fekitori iyo inobata simbi senge engineering-kwete logistics-uri kutsvaga maitiro ekuranga, kwete kugona chete. Musiyano unoratidzwa mumutambo wekutanga wekugadzira. Uye inobata pamaawa e10,000.
