Kana mainjiniya ataura masimbi akanyanya-chaiyo mavharuvhu e hydraulic, pombi dzimba, kana mawinji shafts-zvikamu zvinofanirwa kubata ± 0.02 mm kushivirira pasi pe350 bar pressure-hazvingodi mupi. Vanoda mari yekukanda zvigadzirwa fekitari iyo inobata metallurgy semutauro uye kugadzikana kwedimensional sesungano.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. inoshandisa imwe nzvimbo yakadaro muQingdao-kwete seyakagadzirwa neyakajairwa, asi semubatsiri akamisikidzwa mudhizaini-ku-kuendesa loop. Isu takaona vatengi vachitumira mifananidzo ine GD&T callouts yavaifungidzira kuti "yekungoratidza." Muchokwadi, izvo zviratidzo zvinoraira kana cobalt alloy nozzle inopona 12,000 yekupisa kutenderera kana kutsemuka pakutanga. Chikwata chedu chinoongorora zvese kushivirira stack-up isati yatanga kushandisa. Iyo haisi sevhisi-iyo yekudzikisa njodzi yakavakirwa mumusangano wekutanga.
Nei Investment Casting Inoramba Yakakosha kune Mishoni-Yakakosha Zvikamu
Kukanda jecha kunobata zvakawanda; kufa kukandira kunobata kumhanya. Asi kana iwe uchida dzakatetepa-madziro, dzakaomarara geometries muAMS 5387 cobalt alloy - senge 3.2-mm-yakakora pombi yekugara ine yemukati yekutonhodza nzira uye gumi nenhanhatu nzvimbo dzekusangana - kukanda kwekudyara chete ndiko kunopa kupedzisa kwepamusoro, kufananidzwa kwemicrostructural, uye dhimensional kudzokorora kunodiwa.
Isu takayera mutsauko: zvikamu zvakakandwa kuburikidza neakarasika-wakisi maitiro anoratidza 40% kushoma mutsauko mukukobvu kwemadziro kuenderana nejecha-kukanda akaenzana muT800-giredhi superalloys. Sei? Nekuti ceramic shell molds inodzokorora wakisi patani mukati me 0.05 mm-uye CMM yedu lab inosimbisa mold kurongeka * pamberi * kudira, kwete shure.
Izvi hazvisi dzidziso. A European OEM yakambotiunzira piston pombi silinda imba. Mutengesi wavo wekare akashandisa centrifugal casting. Chikamu chakapfuura ongororo yekuona-asi micro-CT scans yakaratidza porosity masumbu padyo neoiri-feed groove. Isu takachinjira kukudyara kwekudyara, takawedzera nhungamiro yekusimbisa kudzora, uye yakawedzera hupenyu hwesevhisi kubva pa4,200 kusvika pamusoro pegumi nerimwe maawa ekushanda. Kugadzirisa kwanga kusiri zvimwe zvinhu. It was better process discipline.
Mano mana Anobvisa Handoffs-uye Akavanzwa Kukundikana
Mafekitari mazhinji anoburitsa kupisa kupisa. Vamwe subcontract kupedza. QINGDAO QIANGSENYUAN inobatanidza matanho mana pasi pedenga rimwe-uye imwe yemhando system:
- Casting: Mitsetse yekudyara nejecha yakarongedzerwa kune alloys kubva kune ductile iron (ASTM A536) kusvika kune corrosion-resistant stainless steels (CF8M, F22) uye high-temp cobalt-nickel mamakisi (AMS 5387, T800)
- Machining: 5-axis CNC nzvimbo dzine madhizaini ekuongorora anoonesa akakosha datum * mushure * kupisa kurapwa-kubata kukanganisa kusati kwaongororwa kwekupedzisira.
- Kupisa Kurapa: Vacuum furnaces ine chaiyo-nguva yekutarisa mamiriro ekunze, akaiswa pabatch kuti aite kuteedzera kuzere
- Kupedza: Shot peening yekudzivirira kuneta, electropolishing yemiviri yevharuvhu, uye tsika passivation paASTM A967
Uku kusanganisa kwakamira kunonyanya kukosha pane zvisiri-yakajairwa zvikamu. Semuenzaniso: winch centre shaft roller ine asymmetric inotakura majenari uye yakaoma mijaho. Kuburitsa nhanho imwe neimwe kunowedzera kukanganisa kukanganisa. Nesu, metroologist mumwecheteyo anoyera kukanda, anoongorora datum yakagadzirwa, uye anosaina pakuverenga kwekuomarara kwekupedzisira-ese achishandisa ruoko rwakafanana rwakakoshwa CMM.
Zvinonyatsoreva “Kururama” Mukuita
Precision haisi kungoshivirira kwakasimba. Iyo inowirirana muzvikamu zve500. Kuziva plug yako yeAMS 5387 ichayera 22.015 mm pa20°C nhasi uye 22.017 mm mushure memaawa 200 pa450°C-nekuti tinoteedzera macoefficients ekuwedzera ekupisa pakupisa, kwete pashizha rega rega.
Isu tinoyedza anouya ecobalt-nickel mabheti ane OES spectroscopy * uye* spark kuyedza- hapana kunze. Kana kabhoni yemukati ikanyura kupfuura ± 0.02%, batch inovharirwa. Kwete kudzikiswa. Kwete "kugamuchirwa nekuregererwa." Quarantined. Vatengi vanotiudza kuomarara uku kunovaponesa kubva mukukundikana kwemumunda — kwete mumapombi chete, asi mukudzivirira kuvhuvhuta kwemahombekombe uko kutsiva kunoreva madhora 2.3 miriyoni mukudonha kwemari.
Zvinyorwa zvedu zvinowirirana neISO zvinosanganisira kuteedzera kuzere kwezvinhu: mishumo yebvunzo yeguyo, nhamba dzekupisa, maID ekukanda mijenya, uye machining danda rekushanda-zvese zvakasungirirwa kune imwe neimwe chikamu seriyori manhamba. Kana mutengi abvunza, "Ndeipi choto chapisa kupisa #T800-2241?" tinodhonza mhinduro mukati me90 seconds.
Kusarudza Yako Investment Casting Products Factory-Kupfuura Bhurocha
Bvunza iyi mibvunzo mitatu usati wasaina PO:
- Unogona kundiratidza CMM mishumo kubva kumatatu ekupedzisira akawanda eAMS 5387 zvikamu zvawakatumira? Kwete maavhareji - mapoinzi edata akaomeswa.
- Iwe unosimbisa chokwadi che mold * usati wadira - kana kungoongorora zvakapedzwa kukanda?
- Kana kudhirowa kuchidaidza ASME B16.34 Kirasi 900 kudzvanywa chiyero, unosimbisa kusimba kwesimba *pakupisa*, kana kuvimba neguyo certs chete?
Kana mhinduro iri "hatichengete iyo data" kana "yakafukidzwa mubhuku redu remhando," famba uende. Kurongeka chaiko kunosiya nzira dzemapepa—kwete zvipikirwa.
QINGDAO QIANGSENYUAN TECHNOLOGY inovaka idzo nzira zuva nezuva. Isu hatidzingire volume. Isu tinodzingirira zero zvinoshamisa-pauriri hwechitoro, mulabhu, uye mukati memidziyo yako. Kune mavharuvhu ekumanikidza anonamira pa 300 bar, yepombi nheyo dzinotora harmonic vibration pasina kuneta, yecobalt alloy nozzles inoramba kukukurwa mu abrasive slurry — the mari yekukanda zvigadzirwa fekitari unosarudza haungopi zvikamu. Inotakura mutoro wekuita. Ndiwo mwero watinosangana nawo. Nguva dzese.
