Apo mainjiniya anotsanangura a leveler chikamu fekitari, havasi kungoraira simbi - ivo vari kubheja system uptime, kumanikidza kutendeseka, uye hupenyu hwesevhisi pane dimensional kugadzikana pasi pekupisa bhasikoro uye abrasive mutoro. Isu takaona mapurojekiti akawanda achimira nekuti "standard" leveler chikamu chakamonyoroka mushure memaawa mazana maviri e hydraulic duty - kana kutadza kuyedza kuvuza nekuda kweiyo micro-porosity mu base yekukanda. Ndicho chikonzero kunyatsojeka isiri izwi rekutengesa pano. Ndiyo mutsauko pakati pepombi yepombi inobata 4,500 psi pa120 ° C kana kuputika panguva yekutumwa.
Nei Sarudzo Yezvinhu Inoraira Kuita Kwemutambarakede-Kwete Kungoita Machina
Zvizhinji zvelevel zvikamu zvinoshanda sezvimisikidzo zvezvitsigiso zvemagungano anotenderera: winch centre shaft rollers, cylinder housings, pombi nheyo. Basa ravo ndere kuchengetedza kurongeka uku uchitora vibration, torsion, uye cyclic kusagadzikana. Asi kana iyo base zvinhu ikashaya kugadzikana kwemafuta kana kufanana kwezviyo, kunyangwe kuteedzera kwakakwana kweGD&T hakudzivise kudonha. Ndiko uko cobalt-nickel alloys seAMS 5387 uye T800 inoshandura mutambo.
Isu takaedza gumi nemaviri alloy akasiyana pane makumi matatu nemanomwe epasirese deployments. AMS 5387 inoburitsa kuomarara kusingachinji (38–42 HRC) mushure mekugadzirisa mhinduro-uye zvakanyanya, inochengeta> 92% yekuoma ikoko mushure memaawa 1,000 pa650°C. T800 inowedzera chromium carbide dispersion yekupfeka kuramba mujecha-rakaremerwa oiri & gasi kushandisa. Mune imwe purojekiti yeNorth Sea, T800 nozzles yakapfuura Inconel 718 inoenderana ne 3.2 × mukuyedza kukurwa kwevhu. Kubata? Aya ma alloys anoda hunyanzvi hwekushandisa, inodzorwa kupisa kupinza, uye post-machining yekuzorodza kushushikana. Haisi chitoro chese chinogona kubata ± 0.015 mm pane 320-mm cobalt plug pasina kukanganisa. Vashoma vachiri kusimbisa microstructure kuburikidza neASTM E112 saizi yekuongorora saizi pabatch.
Vertical Integration Inogadzirisa "Black Box" Dambudziko muLevel Manufacturing
Vamwe vatengi vanopa majekiseni kubva kuFoundry A, vogadzira paShopu B, uye vopedzisa paCoating C. Imwe neimwe handoff inokanganisa kusarongeka, kurapwa kwekupisa kusina magwaro, kana kusawirirana kwepamusoro pekugadzirira. Isu tinomhanya kukanda, CNC, uye kupedzisa pasi peimwe ISO-inoenderana nedenga-nekuti mativi akaenzana anotadza kazhinji panzvimbo dzekupindirana, kwete nzvimbo.
Maitiro edu anotanga neyakasimbiswa raw material traceability: yega yega cobalt ingot inotakura mill test mishumo inoenderana nenhamba yekupisa kune yekupedzisira chikamu ID. Investment casting inobata yakaoma yemukati contours; kukanda jecha kunovaka kusimba munheyo dzepombi huru. Ipapo ma-multi-axis machining anocheka maficha senge concentric bores, radial kutonhora inotsvedza, uye anodzvanya-anokodzera mapendekete-ese akasimbiswa epakati-maitiro achishandisa Zeiss CMMs akaiswa ku ISO 10360-2. Kwete "yekupedzisira kuongorora chete." Hapana fungidziro. Kana imba yepombi yepiston ichiratidza 0.008 mm kutsauka pachiso cheflange mushure mekukwasharara, tinoteedzera zvakare clamping simba uye kupfeka kwekugadzirisa-kwete kumirira kusvika QC yekupedzisira.
Kubatanidzwa uku kunogonesawo mahybrid solutions. Mumwe mutengi wekuMaodzanyemba kwakadziva kumabvazuva kweAsia aida dhizaini rinodzivirira corrosion rine mabhegi ekukwira akabatanidzwa uye nzira dzemvura. Panzvimbo yewelding zvikamu zvakaparadzana, tinokanda hwaro mu ductile iron (ASTM A), ipapo CNC-machined sealing surfaces uye nzira dzinoyerera mune imwe setup-kubvisa 4 weld joints, 7 NDT cheki, uye 3 mavhiki enguva yekutungamirira.
Kuvimbika Kwechokwadi Kwekutumira Kunotanga Kare Pamberi Yekutumira Label
"Panguva-yekutumira" hairevi chinhu kana kutumirwa kwekutanga kuchisvika ne15% zvimedu nekuda kwekusaona porosity kana kuomarara kusingaenzaniswi. Isu tinomanikidza matatu asingataurwi ekutarisa: anouya ekuongorora zvinhu (spectrometry + tensile sampling), in-process dimensional uye metallurgical odhita (yega yega 25th chikamu), uye yakazara inoshanda yekusimbisa-kumanikidza kuedza kusvika ku6,000 psi, kuenzanisa kune simba kwezvinhu zvinotenderera, uye munyu-spray exposure yekupedza.
Pamaodha eprototype, timu yedu yeinjiniya inoita ongororo yekugadzira mukati memaawa makumi mana nemasere-kwete kungotarisa kushivirira, asi mureza weGD&T kupokana kunokonzeresa kukanganisa kana kuyerwa. Isu takambobata ± 0.005 mm kushivirira pagomba rebofu iro raida zvisingagoneke kuferefeta kuwanikwa. Kugadzirisazve chirongwa chedhamu kwakachengetedza mutengi madhora zviuru makumi maviri nemana mune zvakaraswa zvishandiso uye mavhiki gumi nerimwe ekunonoka.
Vatengi vepasi rose - kubva kuOEMs kuGermany kuenda kuTier-1 vatengesi muTexas - vanovimba nechirango ichi. Yedu yakaonda workflow inoteedzera WIP nekukosha rukova, kwete dhipatimendi. Kana iyo cobalt alloy leveler chikamu ikarova bhodhoro pakurapwa kwekupisa, gadziriso yekugadzira inogadzirisa machining kutevedzana * pamberi * mafomu ekumashure-kwete mushure.
Leveler Chikamu Fekitari Zvinoreva Injiniya Kudyidzana, Kwete Kungogadzira
A chokwadi leveler chikamu fekitari hairegi pamabhokisi ekutumira. Iyo inofungidzira kutadza modes: kupisa kwekuwedzera kusawirirana pakati peimba yesimbi uye cobalt valve chigaro, kushushikana kupfeka paroller-shaft interfaces, garai panguva yegungano torque. Ndosaka tsigiro yedu ichisanganisira kudhirowa kusimbiswa, nhungamiro yekutsiviwa kwezvinhu (semuenzaniso, apo AMS 5387 inopa inoomesa), uye yekubatana midzi-chikonzero kuongororwa kana munda kutadza kuitika.
Tichitarisa kumberi, tiri kudzamisa R&D mukukandira-machining hybrid maitiro-kunyanya, pedyo-net-shape yekudyara kukanda kwezvikamu zvecobalt zvine michini inobereka nzvimbo inobatwa kuRa 0.4 µm. Kuwedzera kweSitifiketi kunosanganisira AS9100 yeaerospace-yakakosha levelers uye API Q1 ye subsea application.
Kana zvikamu zve leveler yako zvichifanira kurarama nekudzvanywa, kukwira-kupfeka, kudziya kwepamusoro-uye iwe uchida zero kusanzwisisika pane zvinhu, dimensional kudzokorora, kana chokwadi chekutumira-ipapo kudzika kwehunyanzvi, kudzora kwakamira, uye kurongeka kwakanyorwa maitiro hazvisi zvekusarudza. Ndivo vekutanga. Ndiwo chiyero chakavakirwa muchikamu chese kubva kuQingdao Qiangsenyuan Technology Co., Ltd.
