Paunonzwa 'mutengesi wekukanda wakisi akarasika', vanhu vazhinji vanofungidzira fekitari ichiputika zvakafanana, zviri nyore. Ndiyo yekutanga kusanzwisisa. Chokwadi chiri kure uye chinonakidza. Hazvisi zvekungogadzira pateni yewakisi nekuinyungudusa; ndezve kugadzirisa zvinosiyana-shrinkage rates, shell permeability, alloy fluidity-inoshanduka nebasa rimwe nerimwe. Mutengesi akanaka haasi mutengesi chete; vadyidzani vanogadzirisa matambudziko avo vakaona zvinhu churu zvichienda nepamwe uye vanoziva kugadzirisa kune churu nekutanga. Iro izwi pacharo, 'mugovera', rinonzwa kunyanyisa pane izvo hukama hunoda chaizvo.
Kupfuura Bhurocha: Ndeapi Mano Anonyanya Kukosha
Iwe uchaona akawanda emawebhusaiti rondedzero 'investment casting' uye 'shell mold casting' sekunge ari kuchinjana. Iwo ane hukama, asi mutsauko wakakosha pakurongeka. Shell mold, inowanzo shandisa jecha rakasungirirwa resin, inonakidza kune mamwe majeometri uye mavhoriyamu, asi kana uri kutaura nezve mavhesi emukati akaomarara kana kupedzwa kwepasi pasi pe125 Ra, wakanyatsopinda. kurasika kukanda wakisi ndima. Apa ndipo panoratidza chiitiko chechokwadi chechitoro. Kambani yakaita seQingdao Qiangsenyuan Technology Co., Ltd. (QSY), nemakore makumi matatu, ingangove ine ndangariro yekuziva kuti ndeipi nzira yekutora pasina kuyedzwa kukuru uye kukanganisa. Vanotaura nezvekushanda necobalt uye nickel-based alloys-ndizvo kutaura. Kubata maexotics aya hakusi kungova nechoto chete; ndezvekudzora kutenderera kwese kwekushisa kudzivirira kubvarura kupisa uye kuve nechokwadi chesimbi inowirirana. Iwe haugone kunyengedza hunyanzvi ihwohwo.
Ndinoyeuka purojekiti yechikamu cheturbine muInconel 718. Madhirowa ekutanga aida kushivirira izvo zvaive, kutaura chokwadi, tarisiro yemamiriro ekukanda. A shoma ane ruzivo mutengesi ndingadai ndangogutsurira nekutaura, zvichizotungamira kuhope dzinodhura dzekugadzira gare gare. Kumashure-uye-kumashure kwaive kwekutarisa zvakare chikamu mumuti kuti kuderedze kukanganisa, kugadzirisa gating dhizaini kuti ive nechokwadi chekusimba kwekutungamira, uye kubvumirana kuti ndedzipi dzakakosha nzvimbo dzaizosara nekuwedzera stock. Kukurukurirana ikoko ndiro basa chairo. Haisi pane yavo webhusaiti peji rekutanga, asi ndizvo izvo makore avo makumi matatu ari kutengesa chaizvo.
Rutivi rwekugadzira haruna-kutaurirana. Chero serious mupi wekukanda wakisi akarasika inofanirwa kuve yakabatanidzwa CNC kugona. Sei? Nekuti iyo 'near-net-shape' vimbiso yekudyara mari ichiri kureva kuti iwe unofanirwa kurova zvimiro zvekupedzisira pane zvekukwirana, shinda, uye nemabhora chaiwo. Kana kugadzira uye kugadzira zviri pasi pedenga rimwe chete, vanogovana mhosva-uye mhinduro. Iwo machinists anonzwisisa zvinogona kukanganisa kukanganisa (kunge zvishoma porosity zones), uye mainjiniya ekutanga anonzwisisa zvinodiwa nemachinist zvekuomarara kusingachinji. QSY kutaurwa kwakajeka kwekubatanidzwa kweCNC machining haisi bhonasi ficha; chinhu chekutanga chinodiwa kuti uve mudiwa anokwanisa kune chero chinhu kunze kwebasa rekushongedza.
Iyo Pitfalls: Iko Mapurojekiti Anowanzo Kuenda Kunze Kwenjanji
Kutadza kutaurirana kuri pamusoro. Hazvisi zvekungotumira faira reCAD. Nyaya inonyanya kunetsa ndeye kufunga kuti mutengesi anoziva zvaunokoshesa zvisina kutaurwa. Kuderedza uremu ndicho chinangwa chakakwana here, kunyangwe nemutengo wemutengo wakakwira zvishoma? Nguva yekutungamira inonyanya kukosha pane kuwana yakanyanya kunaka kupera kwepamusoro here? Unofanira kuzviperetera. Ndakadzidza izvi nenzira yakaoma kare. Isu taida batch yemiviri yesimbi isina tsvina yevharuvhu, uye ini ndakatarisa zvachose pane yekumanikidza rating. Mutengesi akaunzwa kune icho chakakwana, asi zvikamu zvacho zvaive nemitsara midiki yekudyara zvizorwa pane yaifanirwa kunge iri mutengi-inoonekwa kumeso. Yaive mhosva yangu yekusaratidza kuti kunaka kwaive chinhu chakakosha chekutengesa. Mutengesi akanaka anobvunza mibvunzo iyi, asi haugone kuvimba nazvo.
Material certification imwe mhondi yakanyarara. Kutaura 304 isina tsvina hakuna kukwana. Chikumbiro chinoda certified melt chemistry kubva pachigayo? Inoda ma mechanic test mishumo kubva kumakuponi anokandwa padivi pekugadzira kumhanya? Kune avo akakosha alloys, mutengesi seQSY anofanira kukwanisa kupa iyi traceability, asi iwe unofanirwa kudoma mwero wezvinyorwa zvinodiwa. Ndakaona mapurojekiti akanonoka mavhiki nekuti izvi hazvina kujekeswa kumberi, uye muvambi aifanira kutsvanzvadzira kuti atore zvitupa zvezvinhu mushure mechokwadi.
Zvadaro pane prototype trap. Kuwana yakanaka, yakapedzwa neruoko sampuli yemuenzaniso iri nyore. Dambudziko ndere kudzokorora hunhu uhu mukugadzira 500 kana 5000 zvidimbu. Kusaenderana kwejekiseni rewakisi, iyo otomatiki yekunyudza slurry maitiro, kugadzirisa kwe dewaxing autoclave - izvi ndizvo zvinoparadzanisa munhu anofarira kubva mukugadzirwa kwechokwadi. mutengesi. Bvunza kuti uone maitiro avo ekudzora machati egoko gobvu kana tembiricha yevira. Kuda kwavo kuratidza izvo zviri kutaura kupfuura chero glossy photo gallery.
Kuongorora Shamwari: Iyo Unsexy Details
Kanganwa iyo fancy midziyo runyorwa pakutanga. Tanga nemhinduro yavo kune chikumbiro che quote (RFQ). Vanobvunza mibvunzo ine hungwaru, inojekesa nezve basa, gungano, uye yechipiri mashandiro? Kana kuti vanongotumira zvakare mutengo uye nguva yekutungamira? Yekutanga inoratidza kubatikana. Ini kazhinji ndinokanda mune diki geometric oddity muyedzo RFG-iyo undercut iyo isinganyanyi kukosha, kana madziro ukobvu shanduko. Mubvunzo wavo pamusoro pechinhu ichocho unondiudza kana ivo vari kunyatso ongorora chikamu chekugadzira kana kungoita vhoriyamu kuverenga.
Kushanya kwesaiti hakutsivike. Tarisa mukamuri wewakisi. Inodzorwa nemamiriro ekunze? Tembiricha inochinja inoparadza mapatani. Tarisa panzvimbo yekupedzisa. Zvikamu zvakarongwa nebasa here, kana kuti murwi une bongozozo? Tarisa midziyo yavo yekuongorora. A CMM yakanaka, asi vashandisi vanonyatsoziva mashandisiro ayo ekutanga-chinyorwa chekuongorora? Mamiriro ekuchengetedza maturusi avo anotaura zvakawanda pamusoro pechirango chavo. Yakasakara kana kusachengetedzwa zvakanaka pateni inofa inzira yakananga kune dimensional Drift.
Pakupedzisira, kurukura kukundikana. Vabvunze zvisina musoro: Ndechipi chikanganiso chakanyanya chaunosangana nacho nechikamu chakadai, uye unochidzora sei? Kune simbi yekukanda, inogona kunge iri slag inclusions. Kune yakatetepa-madziro aruminiyamu, inogona kunge iri mitruns. Mhinduro yavo inofanirwa kunge iri yekukurumidza uye yakananga, inonongedza maitiro maparamita senge tembiricha yekudira kana goko pre-kupisa. Mhinduro isina kujeka imureza mutsvuku. Kambani ine hupenyu hurefu hweQSY inofanirwa kuve neraibhurari yeaya ekukundikana-modhi ndangariro, inova yako inishuwarenzi yakanakisa.
Iko Kubatanidzwa kweKukanda uye Machining: Nyaya iri muPoindi
Apa ndipo panogadzirwa kukosha chaiko. Ngatitorei imba yepombi mu duplex simbi isina tsvina. Kanda mavhoti akaoma emukati kuburikidza kurasika kukanda wakisi, wobva wagadzira zviso zveflange, maburi ebhaudhi, uye migero yekusimbisa. Kana izvi zviri zvitoro zvakaparadzana, iwe unobata kaviri kubata, kaviri QA, uye isingaperi yekupomera mutambo kana machining oparesheni yakaratidza subsurface pore. Chitoro chakabatanidzwa sechinotsanangurwa pa https://www.tsingtaocnc.com inopedza izvozvo. Machinist avo anoshanda kubva kune mumwe mufambi seye foundry. Ivo vanogona kuronga kutaridzika kwekukanda uye geting kuti vasiye yakawedzera stock chaipo pachange pave nekucheka kwekupedzisira, optimize goho uye kuderedza machining nguva.
Ndakashanda nemutengesi pane imwe marine fitting uko kubatanidzwa uku kwakachengetedza chirongwa. Iyo as-cast chikamu chaive nekidiki shanduko. Panzvimbo pokuibvisa, boka remachini rakabva rabvunzwa. Vakagadzirisa chirongwa cheCNC pane nhunzi kuenda kuchangoburwa, vachigara mukati mekudhirowa kwemadziro ekushivirira asi vachishandisa 'nyama' yaivepo. Sarudzo iyi yakaitwa mumaawa nekuti zvikwata zvese zviri muchivako chimwe chete, zvichigovana chinangwa chimwe. Kugona ikoko kunokosha uye hakuwanzoshambadzirwa.
Ruzivo rwezvinhu runoyambuka, zvakare. Machining nickel-based alloys chikara. Kuziva iyo chaiyo-yakakanda microstructure uye kuoma kubva kune yakawanikwa inobvumira iyo CNC programmers kusarudza iyo chaiyo kumhanya, mafidhi, uye chishandiso geometries kubva pachikamu chekutanga. Inodzivirira kuputsika kwechishandiso uye inovimbisa kutendeseka kwepamusoro. Kana kambani imwe chete ikabata rwendo rwese kubva kusimbi yakanyungudutswa kusvika pakupera chikamu, iyo yakadzama yekuziva zvinhu inova mukana une simba kumutengi maererano nekuenderana uye kudzora mutengo.
Kuzviputira: Zviri Nezve Kugadziriswa Kuoma
Saka, kuwana a mupi wekukanda wakisi akarasika haisi basa rekutsvaga; inzira yekuongorora yevashandi vehunyanzvi. Iwo makiyi - kukanda mari, CNC machining, alloys akakosha - angori matikiti ekupinda. Ongororo chaiyo inoitika mumibvunzo yavanokubvunza, kujeka kwavanoratidza nezve maitiro avo ekutonga, uye kugona kwavo kufunga maererano neketani yese yekugadzira, kwete nhanho yavo mairi.
Imwe femu yakaita seQingdao Qiangsenyuan Technology Co., Ltd. (QSY) inopa chimiro chinotarisa mabhokisi akakosha: makumi emakore enhoroondo (inoratidza kusimba uye zvidzidzo zvakadzidzwa), hurongwa hwakajeka kubva kumatehwe ekuumbwa kusvika kune yakakwirira-chaiyo yekukandira mari, uye kusanganisa kwakakosha kwemachining. Kutaura kwavo kwearoyi yakaoma chiratidzo chiratidzo chekuvimba. Asi mutongo wekupedzisira nguva dzose unobva mukubatanidzwa kwakananga. Vatumire chikamu chinonetsa uye teerera. Iyo nhaurirano inotevera ichakuudza zvisingaite kupfuura chero webhusaiti yakambokwanisa. Ndiyo nhaurirano inoshanda, yakashata zvishoma uko kudyidzana chaiko kwekugadzira kunogadzirwa.
