Kana vanhu vazhinji vachinzwa sevhisi yekugadzira, vanofungidzira chitoro chinongotevera faira reCAD. Tumira mufananidzo, tora chikamu. Asi ndipo panoitika kukanganisa kukuru kwekutanga. Basa chairo rinotanga nguva refu chimbo chekutanga chisati chabata stock. Zviri munhaurirano yebasa, nezve izvo zvisingaonekwe zvinonetsa izvo chikamu chichatarisana nacho, nezvekuti kushivirira kwakasimba padhirowa kwakakosha pakuita kana kungoita tsika inodhura. Ndakaona mapurojekiti akawanda achimhanya pamusoro pebhajeti nekuti sevhisi yakabatwa sechinhu chekutengesa, kwete kudyidzana. Musiyano hausi mumichina chete; iri mumakumi emakore eruzivo rwenyama runogara mumusoro wemuchina.
Nheyo: Haisi Chete nezve CNC
Iwe haugone kutaura pamusoro pekururama machining service pasina kutanga nezvauri kucheka. Apa ndipo panowanikwa zvitoro zvakawanda zvegeneric pamadziro. Kushanda nearuminiyamu yakajairwa kana simbi yakapfava chinhu chimwe. Asi kana iwe ukapinda munzvimbo inorema-basa kana inoora, mutambo unochinja zvachose. Ndiri kutaura nezve nickel-based alloys, iyo cobalt-chrome yakatevedzana-zvinhu zvinoshanda-zvinoomesa nguva yaunotanga kucheka, zvinhu zvinodya kuburikidza neyakajairwa maturusi kana ukasawana zvese nemazvo.
Ichi ndicho chikonzero mamiriro echitoro ane basa. Nzvimbo inongoitwa kugadzirwa kwechiedza inonetsa. Asi chitoro chakadzika midzi pabasa rekutanga, senge Qingdao Qiangsenyuan Technology (QSY), inosvika pairi kubva kune rumwe rutivi. Vanga vachidurura simbi kweanopfuura makore makumi matatu isati yasvika kuCNC. Izvi zvinoreva kuti vanonzwisisa chimiro chezviyo, nzvimbo dzakakanganiswa nekupisa kubva pakukandira, uye zvinogona kuitika mukati zvinonetsa kubva pakuenda. Paunenge uchivatumira kukanda kwekupedzisa machining, havasi kungoona pasina chinhu; vari kuona nhoroondo yayo. Irwo ruzivo rwemukati rwezvinhu runozivisa yega yega parameter yekucheka, kubva pachiyero chekudya kusvika kune inotonhorera mhando, nenzira yakachena machining shopu haigone kutevedzera.
Ndinoyeuka basa rechikamu chevharuvhu mune yakakwira-pressure steam system. Mutengi akapa duplex Stainless steel casting. Urongwa hwekutanga kubva kune mumwe mutengesi hwaive hwakajairwa roughing uye kupedza kupasa. Asi timu yeQSY, ichitarisa mushumo wekukanda, yakapa zano rekuzorora-kurerutsira pamberi pechero machining makuru. Sei? Chiitiko chavo nemaitiro ekukanda chakavaudza kushushikana kwasara kubva mukutonhodza kunogona kukonzera kukanganisa mushure mekunge tacheka zvinhu, tichirasa kupfava kwekupedzisira kunze kweiyo spec. Takaita aneal. Yakawedzera nhanho, asi yakachengetedza chikamu. Ndirwo rudzi rwekutonga kunobva mukunzwisisa kwakanyatso kusanganiswa, kubva pakukanda kusvika kwekupedzisira machining service.
Basa Rakareruka Rakanga risiri
Dzimwe nguva, zvikamu zvinotaridzika zvakanyanya ndezvakanyanya kuoma. Mutengi akamboda nhevedzano yemahwendefa makuru, akafuratira ekuvharisa kubva kusimbi yakaumbwa. Kudhirowa kwacho kwaida kupedzwa kwepamusoro kwairatidzika kuva kunokwanisika. Asi kubata kwakanga kuri ukuru—pamuganhu wekufamba kwechigayo chedu chikuru—uye chinodikanwa chokuti sandara kwakakwana mundege yose, kwete nzvimbo dzomunzvimbomo chete.
Isu takaimisa, takafonera munzira dzekushandisa, ndokutanga. Chidimbu chekutanga chakabuda chikayerwa nechepakati chaipo. Asi patakaisa mupendero wakatwasuka padiagonal, takaona uta hushoma, pamwe 0.1mm pamusoro pe 1.5 metres. Kwete zvakawanda, asi zvakakwana kukundikana chisimbiso bvunzo. Mufungo wepapopopo waive wekukanganisa kwemuchina kana nyaya yekumanikidza. Isu takaongororazve zvese, takashandisa imwe nzira yekumanikidza, kana kupepeta chikamu. Uta hwakaramba huchingoramba huchingotarisa zvakasiyana.
Mushure mekukwenya musoro kwakawanda, takadzokera kuzvinhu. Yaive giredhi resimbi yakaumbwa yaizivikanwa nekugadzikana, asi iyi yaive hombe, yakatetepa-yakavakirwa geometry. Dzidziso yatakasvika pairi-uye apa ndipo paunovimba nekunzwa kwemukati kuvakwa kubva kumakore ekukanganisa-yaive yekuti kuzorora kwemukati kubva pakucheka kwekutanga kwaiita kuti chikamu chifambe zvishoma sezvataipedza. Mhinduro yacho yakanga isiri kunyatsoita zvemuchina; kwaiva kuchinja kwemaitiro. Isu takatyora yekupedzisira kupedzisa kuita akawanda, akareruka kucheka, tichibvumira izvo zvinhu kuti zvigadzikane pakati peumwe neumwe, uye kuchinjanisa nzira yekugadzira. Zvakatora nguva yakareba, asi zvakashanda. Chidzidzo chacho? Muchina wacho unongochenjera semaitiro aunoupa. A chokwadi machining service anofanira kunge ari mubatsiri anogadzirisa matambudziko, kwete mushandisi chete.
Kukurukurirana: Chishandiso Chinonyanya Kutariswa
Iyo yakanakisa midziyo haibatsiri pasina yakajeka, inoenderera nhaurirano. Ndarasikirwa nekuverenga nguva iyo chirongwa chakanonoka nekuda kwekufungidzira. A classic one ari kutenderedza deburring. Mufananidzo unoti pwanya mativi akapinza. Kune mumwe machinist, ndiko kukurumidza kupfuura neruoko faira. Kune imwe, inzvimbo chaiyo. Kune chikamu chinobata hydraulic fluid pasi pekumanikidzwa, musiyano iwoyo unogona kukonzera kushushikana kwepfungwa uye kutungamirira mukukundikana. Zvino, tinobvunza zvakajeka: Ndeipi basa rechikamu ichi? Ichaona mitoro ine simba here? Inzvimbo yakapfekwa here? Mhinduro dzinoraira mabatiro atinoita mativi ese, gomba, uye pamusoro.
Apa ndipo panoratidza maitiro ekambani kwenguva refu. Panzvimbo yakaita seQSY, nenhoroondo yavo yakadzika mune zvese kukanda uye machining service, kukurukurirana kunowanzotanga nemashoko uye kushanda. Vanogona kubvunza kuti, Iyi nickel alloy chikamu ndeye turbine blade? Zvakanaka, ipapo kutendeseka kwepamusoro kubva mukugadzira kwakakosha - isu tichadzivirira chero chishandiso kugara uye kushandisa chaiwo maturusi ekuputira kudzivirira basa kuoma. Iyo nhanho yekubvunza inodzivirira matambudziko pasi pemutsara.
Takambogadzira nhevedzano yedzimba dzepombi kubva musimbi isina tsvina. Mutengi akafara nenyaya yekutanga. Pakumhanya kwekugadzira, takawana batch nyowani yekukandira kubva kune yavo yekutanga. Takaagadzira zvakafanana. Mutengi wacho akafona zvakare, ashatirwa - mativi acho airwadza panguva yegungano. Mushure mekuwanda-kumashure-uye-kumberi, isu takaona iyo yekutanga yakanga yachinja iyo silicon yemukati mune alloy zvishoma kuti ivandudze castability, izvo zvakaita kuti zvinhu zvioneke gummier panguva yekugadzira. Takanga tisina kuudzwa. Isu takagadzirisa kumhanya kwedu, mafeed, uye inotonhorera, uye dambudziko rakagadziriswa. Asi chaive chidzidzo chinodhura pakutora kuenderana. Ikozvino, isu tinosimbisa ma certs eese batch, hapana kunze.
Apo Precision Iine Zvazvinoreva Zvakasiyana
Kushivirira pamufananidzo mutauro, uye kunoda kushandurwa. A ± 0.005 kushivirira pabhuraketi kwakasiyana nekushivirira kwakafanana pamuromo wejekiseni remafuta. Imwe ndeyekukwana, imwe yacho ndeyekushanduka kwemvura. Nzira yekugadzira inoshanduka zvachose. Kubhuraketi, unogona kushandisa chigayo chakasimba uye chikafu chine hukasha. Kune iyo jekiseni, uri kutaura zvidiki-zvishandiso, yakakwirira-kumhanya spindle, uye kutarisa pamusoro pekupedzisira pamusoro pekumhanya kwakachena.
Izvi zvinowedzera zvakanyanya nuanced neakakosha alloys QSY anowanzo kubata. Kugadzira cobalt-based alloy yekuisirwa kwekurapa kunoda kuchena uye kupera kwepamusoro kuri mumubatanidzwa wakasiyana kubva pakugadzira alloy imwechete yebhushi isingapfeki mumidziyo yemugodhi. Maitiro acho anogona kugovera hwaro, asi zvidzoreso, nzira dzematurusi, uye epashure-machining marapirwo (passivation, yakakosha kuchenesa) zvinosiyana. A unhu machining service haingorove nhamba; inonzwisisa chikonzero nei kuseri kwenhamba uye inogadzira iyo yese mafambiro kune iyo.
Ndakadzidza izvi nenzira yakaoma kare. Taive nebasa remamwe mapini ekubatanidza kubva kune kunaya-kuomesa simbi isina tsvina. Kushivirira kwaive kwakasimba padhayamita. Takairova rovambira, yakanaka finish. Zvikamu zvakundikana mukukodzera. Sei? Mukutarisa kwedu padhayamita, takashandisa nzira yezvishandiso yakagadzira diki helical pateni pamusoro. Kune chikamu chechimiro, zvakanaka. Kune iyi yemagetsi yekubatanidza, iyo micro-pattern yakawedzera nzvimbo yepamusoro uye yakakanganisa plating adhesion. Iyo fungidziro haina kudaidzira yakanangana pamusoro pemagadzirirwo emhando, asi application yaida. Zvino, isu tinogara tichibvunza nezve post-processing uye yekupedzisira-kushandisa. Kudhirowa ndiwo mutemo, asi mashandisirwo ndiwo mamiriro.
Kukosha Kwekuona Cheni Yese
Uyu ndiwo mukana chaiwo wemupi anogara pamharadzano yekukanda uye machining. Mazhinji emutengo chaiwo uye nguva inonyura mukugadzira iri panzvimbo yekusangana-apo chikamu chinofamba kubva kune imwe nyanzvi kuenda kune imwe. Apo kukanda uye machining service vari pasi pedenga rimwe, kana zvirinani mukubatana kwakadzama senge vari neQSY's modhi, unocheka huwandu hukuru hwekupokana.
Iwo machinists anogona kudyisa kumashure kune yekutanga: Iyi mitsetse yekuparadzanisa iri kukonzera chatter, kana Tinogona here kuwedzera diki yekupira padhi pano yekunamatira? Iyo yekutanga inogona kuraira: Kana iwe ukachina iyi pamusoro pekutanga, inodzikamisa chikamu kune mamwe mavhisi. Iyi yekudyidzana optimization haigoneke mune yekutengeserana, kutumira-iyo-kunze modhi. Zvinotungamirira kune zvigadzirwa zviri nani. Takashanda nemainjiniya kuwedzera dhizaini, kugadzirisa kukora kwemadziro, kana kupa zano mamwe maalloys ari nyore kugadzira pasina kukanganisa kuita, zvese nekuti tinoona rwendo kubva kusimbi yakanyungudutswa kusvika pakupera chikamu.
Pakupedzisira, basa guru rekugadzira machini harioneki. Mutengi anowana chikamu chinokodzera, chinoshanda, uye chinogara. Ivo havaone bvunzo dzakakundikana, nharo dzezvinhu, maitiro tweaks. Asi ndizvo zvavari kubhadharira: kwete nguva yemuchina chete, asi mutongo wakaunganidzwa unoshandura dhizaini kuita chokwadi chechokwadi chechokwadi. Inyanzvi, inotsigirwa nesainzi, uye inodzikamiswa nezvakawanda zvinoshanda, dzimwe nguva zvinoshungurudza, ruzivo.
