Kana mainjiniya nemaneja ekutenga zvinhu vachitsvaga a Metal Jekiseni Molding fekitari, havasi kungotsvaga kukwanisa-vari kutsvaga kuvimbika kwedimensional, kuwirirana kwezvinhu, uye kushanda kwakasimbiswa mukushandiswa kwepamusoro-soro. Asi izvi ndizvo zvinoonekwa nevakawanda kunonoka: mazhinji "MIM-anokwanisa" zvitoro zvinongobata akareruka geometries mu316L kana 17-4PH. Vashoma vakavimbika vanogadzira cobalt-nickel superalloys, chengetedza kuteedzera kuzere pamabhechi akabatwa nekupisa, kana kubatanidza kukanda nekunyatso CNC kupedzisa-zvese pasi pedenga rimwe.
Nei Sarudzo Yezvinhu Inoraira Wako MIM Waunofambidzana Naye—Kwete Kungogona Kuita
Takaona vatengi vachidzoka katatu kudhirowa imwe chete: yekutanga kune porosity muAMS 5387 pombi dzimba, yechipiri ye microcracking mushure mekupisa kupisa, yechitatu yeGD&T kusapindirana pazvigaro zvevharuvhu. Kutadza kwega kwega kwakadzokera kune chimwe chikonzero-kwete kusashanda zvakanaka kwekushandisa, asi kusakwana kwekugadzirisa simbi kumusoro. Chokwadi MIM kunaka kunotanga isati yaiswa jekiseni: yakasimbiswa yakasvibiswa poda kutsvagisa, oksijeni-inodzorwa debinding, vacuum sintering nechaiyo ramp / soak profiles, uye post-sinter HIP painodiwa.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. inoshandisa ISO-inoenderana nzvimbo apo yega yega cobalt alloy batch-kubva kuT800-based nozzles kusvika kuAMS 5387 piston pombi zvikamu-inopinda muongororo yehupfu (O/N/H yemukati, particle size distribution), green part density verification, uye sintered density simbiso nenzira yeArchimedes. Hapana fungidziro. Hapana batch waivers. Iyi haisi yemitambo yemitambo-ndiyo nzira yaunodzivirira nayo 12% shrinkage musiyano mune 0.05 mm kushivirira bore.
Vertical Integration Iyo Inonyatso Kupa Kugadzikana-Kwete Kungoshambadzira Zvikumbiro
Vamwe vatengesi outsource sintering. Vamwe vanorima machina ekupedzisira. Kutsemuka uku kunouraya dimensional repeatability. Isu takayera zvikanganiso zvakaunganidzwa zvinodarika ± 0.08 mm kune vatengesi vatatu vanobata chikamu chimwe chete: kukanda → sintering → kugaya → CMM kusimbiswa.
PaQINGDAO QIANGSENYUAN, kuisa mari, MIM, CNC machining, uye kupera kwepasi kunoitika mukati menzvimbo imwe chete inodzorwa. Muviri wevhavha yekumanikidza unofamba kubva pakugadzirira feedstock kuenda kune yekupedzisira passivation pasina kuyambuka chiteshi chengarava. Izvi zvinoreva kusimba kwekutonga kwenhoroondo yekushisa, yekukurumidza mu-kuita CMM mhinduro loops, uye zero rehandling-induced micro-scratches pakuisa chisimbiso. Maseru e-multi-axis CNC maseru muchina wakananga kure akaiswa padyo-net zvimiro-pasina chechipiri chekugadzirisa-uye shandisa yemuno kupisa kurapwa chete uko kuneta kuramba kunonyanya kukosha.
Kubatanidzwa uku kunopa mhedzisiro chaiyo: 92% yekutanga-chinyorwa chekupasa mwero paGD&T-yakakosha maficha; inowirirana Rockwell C58-62 kuoma mukati meT800 shaft rollers; uye inodzokororwa pamusoro inopera kusvika kuRa 0.4 µm pane cobalt alloy kuyerera nzira-yakasimbiswa neoptical profilometry, kwete yekuona kuenzanisa.
Iko Kwakawanda Mafekitori eMIM Anokundikana-Uye Injiniya Kudyidzana Kunoigadzirisa
"Unogona here kuita izvi?" ndiwo mubvunzo wekutanga usina kururama. Yakarurama ndeiyi: "Chii ichi chikamu * chinoitei * mukushanda-chikamu chekushanda?" Winch centre shaft roller haingori cylinder inotenderera-inotakura-inotakura interface bhasikoro pakati pekuvhunduka uye kuratidzwa kwemvura yemunyu. Yayo geometry inofanira kuenzanisa kushushikana kwekushushikana, kuchengetwa kwemafuta, uye kuramba kwecorrosion.
QINGDAO QIANGSENYUAN inodzika ongororo yeinjiniya * isati yatanga* kushandisa maturusi. Chikwata chavo chinoratidzira njodzi dzekugadzirwa kwekutanga: kukora kwemadziro shanduko inokoka warpage, undercuts inoda inodhura EDM maelectrodes, kana radii yakanyanyisa kusimba pakuyerera kwehupfu panguva yejekiseni. Ivo havangoti "hongu" -vanopa dzimwe nzira dzinotsigirwa neFEA-yakatenderwa sintering simulations. Imwe yekuNorth America pombi OEM yakaderedza prototype yekutungamira nguva ne40% mushure mekuchinja kubva ku "dhizaini-ye-machining" kuenda kune yakagadziridzwa MIM-inoshamwaridzika geometry.
Ivo zvakare vanochengeta hunyanzvi hwekudyidzana nevashambadziri vezvinhu zvakasimbiswa-kwete chete zvemapepa, asi kune akabatana metallurgical audits. Kana mutengi ataura AMS 5387 ine ≤12 ppm sarufa yekuvandudza kupisa kupisa kwekudzivirira, QINGDAO QIANGSENYUAN yakaronga bvunzo dzemhando yepamusoro nerabhu yemutengesi - ndokusimbisa chikamu chekupedzisira chechemistry kuburikidza neOES spectroscopy pane yega yega.
Kusarudza Yako Metal Injection Molding Factory-Tarisa Zvakapfuura Zvitupa, Tarisa Kugona
ISO 9001 inokuudza kuti shopu ine mhando *system*. Izvo hazvikuudzi kana vashandisi vavo vachigona kubata ± 0.015 mm pane 120 mm cobalt alloy imba ine matanhatu anopindirana mabhora. Bvunza pachinzvimbo:
- Iwe unoita-in-process density cheki pane yega sintered lot-kwete chete chinyorwa chekutanga?
- Iwe unogona here kupa yakazara zvinhu traceability kubva pahupfu chitupa kusvika kupedzisa chikamu ID, kusanganisira sintering kutenderera matanda?
- Ndeipi yako yakareba-inomhanya kugadzirwa inomhanya paAMS 5387 kana T800-uye chii chiri CpK yemadhayamita akakosha pamusoro pekumhanya ikoko?
- Iwe unochina wakananga kubva kune sintered zvikamu-kana unoda gadziriso patsva CNC mutsara?
QINGDAO QIANGSENYUAN TECHNOLOGY inosangana nechimwe nechimwe cheizvi-kwete sezvisizvo, asi semaitiro akajairika. Tarisiro yavo inoramba yakamanikana: chaiyo simbi zvikamu uko kutadza kusiri sarudzo-hydraulic mavharuvhu, pombi dzimba, offshore midziyo shafts. Havadzingi volume. Ivo injiniya repeatability.
Kune mainjiniya anotsanangura zvikamu zviri pasi pe> 300 bar kumanikidzwa, mukupisa kunodarika 450 ° C, kana kuratidzwa kune abrasive slurry-yako. Metal Jekiseni Molding fekitari anofanira kuita zvinopfuura kubaya simbi upfu. Inofanirwa kuvimbisa chimiro, kugadzikana, uye system-level basa. Izvo hazviwanikwe mumabhurocha. Iyo inoratidzirwa mune yega sintered cobalt nozzle, yega yega piston dzimba dzakagadzirwa, yega yega yakaunzwa winch shaft-nenguva, kufungidzira, izere kuteedzera.
