Apo mainjiniya anotsanangura a simbi mold kukanda fekitari yezvikamu zvemaindasitiri zvakaringana, havasi kungotenga zvekukanda-vari kuchengetedza kudzikama pasi pe300-bar hydraulic pressure, microstructural consistency kuyambuka mazana mashanu-unit batches, uye zero kushivirira kweporosity mucobalt alloy nozzles. Ndicho chokwadi chekushanda chatinoona zuva nezuva kuQingdao Qiangsenyuan Technology Co., Ltd.-nzvimbo iyo kukanda jecha kusingabudiswe kune subcontractor, uye kukanda mari hakuparadzaniswe kubva pakupera kweCNC yekupedzisira nenzvimbo nhatu dzenguva.
Nei "Metal Mold Casting Factory" Inoreva Zvinopfuura Molds
Vazhinji vatengi vanovhiringidza "metal mold casting" nekukanda kufa. Hazvisizvo. Panzvimbo yedu yeQingdao, mold yesimbi inoreva kushandiswazve, simbi yakagadzirwa nesimbi inoshandiswa zvakanyanya kune yakaderera-kusvika-yepakati vhoriyamu kugadzirwa kweyepamusoro-kutendeseka simbi uye simbi castings-kunyanya zvinhu zvakaita sepiston pombi silinda dzimba uye miviri yevharuvhu yekumanikidza inoda zvese-kukanda pasi kutendeka uye post-muchina GD&T kutevedzera. Isu takaona vatengi vachidzoka kubva kune maviri akakundikana prototypes kune imwe nzvimbo nekuti mutengesi wavo akabata AMS 5387 cobalt alloy sekunge yaive A380 aluminium: yakafanana gating dhizaini, yakafanana shakeout nguva, yakafanana kupisa kupisa kutenderera. Yakatsemuka pa42% goho simba. Isu tinogadziridza mold preheat kusvika ± 5 ° C, todzora kusimba kwechiyero kuburikidza neinotungamira kutonhora kuiswa, uye nekuona interdendritic spacing neSEM isati yatanga kudurura.
Mano mana Anobvisa Handoffs-uye Kukundikana
Isu tinosanganisa maitiro mana ehunyanzvi akasarudzika pasi pedenga rimwe-kwete sematanho akatevedzana, asi seanopindirana kudzora:
- Casting process engineering: Kwete chete kugadzira mapatani. Isu tinoenzanisira magiraidhi ekupisa muMAGMASOFT kune yega yega geometry itsva, simbisa mibairo yekumisikidza kupesana neCMM chaiyo data kubva kumajeti ekutanga, uye chengetedza mafaera ese ekufananidza ekuongorora kwevatengi.
- Multi-axis CNC machining: Yedu Mazak INTEGREX i-200S michina yakacheka yakaoma T800 cobalt alloy pa 12 m / min feed-pasina carbide chipping-nokuti isu pre-machine stress-relief features * mu* the casting design pachayo.
- Heat kurapwa kuwiriranisa: Hapana mitsetse yevira rekunze. Isu tinomhanyisa ASTM A995 Giredhi 6A stainless castings kuburikidza nemhinduro annealing, kudzima, uye kuchembera-mumba-inoteedzera kuchoto danda, thermocouple chinzvimbo, uye soak nguva.
- Kuongorora kunoshanda: Yese winch centre shaft roller inotenderera pane yedu yakavakirwa-yakasimba bvunzo rig pa1,800 RPM ichiremerwa ku120% yakayerwa torque. Kupera kwepamusoro? Kuyerwa newhite-light interferometry-kwete stylus profilometry-nekuti Ra oga anopotsa micro-valley geometry yakakosha pakuchengetedza girisi.
Mutengo Wechokwadi we "Zvakanaka Zvakakwana" Material Sourcing
Vamwe vatengesi vanotora cobalt-nickel castings vachishandisa isina certified ingot-kucheka mutengo ne18%, vozopa mhosva "kusiyana kwezvinhu" kana bvunzo dzekusimba dzakundikana. Isu tinongopa chete AMS 5708-yakasimbiswa T800 alloy, ine yakazara mill bvunzo mishumo uye kupisa kwenhamba yekuteedzera kudzoka kune vacuum induction kunyungudika. Chikamu chekupedzisira, pombi yeEuropean OEM yakaramba mayunitsi zana nemakumi mana nemaviri kubva kune mumwe mutengesi nekuti sulfuri yemukati yakakukurwa kuenda ku0.012% - pamusoro peiyo 0.008% muganho wekuramba kuneta. Kuongorora kwedu kuri kuuya kwakabata batch imwechete pa0.0079% - yakasimbiswa neOES spectroscopy isati yaturunura. Harisi rombo rakanaka. Iyo yakanyorwa maitiro, yakaribrated michina, uye metallurgists vakatsanangura cobalt alloys ye subsea valve stems kubvira 2011.
Zvinodiwa Nemainjiniya—Kwete Zvinovimbiswa Nemabhurocha
Iwe haudi "ISO 9001 Certified." Unoda a simbi mold kukanda fekitari iyo inomira GD&T kusawirirana *kusati kwatanga* kushandisa-senge apo mutengi anoshivirira ± 0.01 mm pane 32-mm-diameter akakonzera kusawirirana nezvinotarisirwa kuchinja mold mujecha rakasvibira. Isu tinopindura mukati memaawa makumi mana nemasere nemadhirowa anoratidza mamwe maumbirwo edhamu, mamwe maitiro ekukanda, kana maallowized machining emunharaunda-zvose zvinodhura mutsara-ne-mutsara. Isu hatiti "hongu" kune zvisingagoneke specs. Isu tinoti "heino maitiro ekuita basa, nekuvimbika."
Qingdao Qiangsenyuan Tekinoroji inoburitsa kukanda chaiko uko kushanda kusingagone kukanganisika: muoiri pombi dzematope dzinomhanya 24/7 pa 120°C, muma hydraulic systems anodzora 80-ton excavator booms, mumapombi akasarudzika anofamba anoora slurry papH 1.5. Kana chikamu chako chichida AMS 5387 cobalt alloy, tight-se-machined surfaces pasimbi yakakandwa, kana kushanda kwechokwadi kudarika dimensional checklists-iwe unoda mumwe wako anobata kukanda kwete sechinhu chinotengeswa, asi seyokutanga yakagadziridzwa yekuvimbika kwehurongwa. Ndiwo chiyero chatinovaka ku-kudira kwese, kutema kwese, kuongorora kwese.
