Kana ma hydraulic masisitimu akatadza pasi pe350-bar pressure, apo pombi dzimba dzinotsemuka mushure memaawa gumi nemaviri ekushanda, kana kuti cobalt-nickel nozzles painodonha nekukurumidza kupfuura zvaitarisirwa - mainjiniya haapomere dhizaini. Ivo vanoitsvaga vachidzokera kune imwe sarudzo: kutendeseka kwezvinhu zvakabatanidzwa nedimensional kutendeka mu nickel-based alloy mechanical parts fekitori.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. apedza makore anopfuura gumi achipedza chinetso ichocho—kwete murondedzero, asi pauriri hwechitoro. Takaona AMS 5387 castings warp panguva yekupisa nekuda kwekusawirirana kwezviyo chimiro. Isu takagadzirisazve T800 alloy centre shaft rollers katatu nekuda kwemadiki-akatsemuka akavanzwa pasi pekupedzisira. Aya haasi ekufungidzira. Zvidzidzo zvemumunda zvakaumba mashini atinoita, kukanda, uye kusimbisa chikamu chose.
Nei nickel-based alloys ichida zvinopfuura kugona kweCNC
Nickel-based alloys akaita seInconel 718, Hastelloy C-276, uye AMS 5387 anodzivisa ngura uye anoramba aine simba rinopfuura 650°C—asi anoshandawo nekukasira, anopisa zvisingaite, uye anopfeka maturusi ekucheka zvine hasha. Chitoro cheCNC chakajairwa hachigone kubata ± 0.01 mm kushivirira pane 420-mm-diameter piston pombi silinda yedzimba yakagadzirwa kubva kuT800 alloy isina yakatsaurirwa nzira dzematurusi, matenderedzwa ekudzikamisa kupisa, uye mu-kuita metrology.
Ndicho chikonzero vertical kubatanidzwa kunokosha. Panzvimbo yedu yeQingdao, kukanda hakubudiswe kunze. Kukandwa kwejecha uye kukanda mari kunoitika pasi pedenga remba-padyo neakawanda-axis machining nzvimbo akakwenenzverwa zuva nezuva. Isu tinodzora mold preheat tembiricha, solidification rate, uye post-cast kushushikana kuzorodza isati yatanga kucheka. Hapana handoffs. Hapana mutsauko webatch-to-batch mune dendritic spacing. Ingodzokororwa microstructure-uye ndipo panotanga kugadzikana kwedimensional.
Isu tinoyedza izvi zuva nezuva: mutengi akakumbira 18 akafanana cobalt alloy plugs yeakakwira-kumanikidza mafuta manifolds. Batch 1 yakapfuura CMM kuongororwa asi yakakundikana kuputika kuyedzwa pa412 bar. Micro-CT yakaratidza kusajeka porosity padyo nebendekete rekuvharira-isingaonekwe nekutarisa kwepamusoro. Isu takagadzirisa gating dhizaini, takadzikisa tembiricha yekudira ne23 ° C, uye takawedzera ultrasonic vibration panguva yekusimba. Batch 2 yakabata 487 bar. Iyo nhanho yekutonga inongowanikwa chete kana mainjiniya ekukanda uye machining akagara pamwechete panguva yekuongorora kweDFMA.
Izvo "chaizvo" zvinonyatsorevei kune zvakakosha-zvakakosha zvikamu
Precision haisi kungoshivirira kwakasimba. Iyo inoshanda kurongeka pakati pejometry, simbi, uye nharaunda yebasa. Muviri wevhavha yekumanikidza unofanirwa kuvhara-asi inofanirwawo kupona kuchovha bhasikoro pasina kupaza pane weld interface. Winch centre shaft roller inofanirwa kutenderera zvakanaka-asi kuoma kwayo kwepamusoro kunofanirwa kudarika HRC 52 *uye* kuchengetedza kusimba kwepasi kuti isaparadzwe.
Ndosaka yedu yemhando yeprotocol inomisikidza kuongororwa pamapoinzi mana asingakurukurwe:
- Raw material kusimbiswa: Yese coil kana ingot inotakura maMTR akazara, kusanganisira spectrographic ongororo uye saizi yezviyo mishumo-kwete chete giredhi chitupa.
- In-process CMM inotarisa: Mushure mekuita rough, semi-kupedza, uye kupedzisa-pamushini wakagadziriswa wakafanana, uchishandisa iyo yakafanana datum scheme
- Kuedza kushanda: Mavharuvhu ekumanikidza akaedzwa pa 1.5 × rated pressure; pombi dzimba dzakatenderedza-yakadzikama uye inodonha-yakatariswa nehelium mass spectrometry
- Full traceability: Chikamu chega chega chinobatana nenhamba yekupisa kwayo, machining chirongwa vhezheni, opareta ID, uye yekuongorora timestamp
Izvi hazvisi pamusoro-engineering. Iko kudzivirira iyo $280,000 yekudzikira mutengo apo silinda imwe chete yakatsemuka inomisa pombi yemafuta ekumahombekombe kwemahombekombe kwemaawa makumi manomwe nemaviri.
Iko kugadzirisa kunomira kuve nengozi-uye kunotanga kuunza ROI
Vamwe vatengesi vanobata zvisina mwero zvikamu sezvisizvo. Tinovabata semikana yekubvisa maitiro ekukundikana. Gore rapfuura, European OEM yakatiunzira dhirowa yetsika AMS 5387 nozzle ine asymmetric kutonhora nzira. Mutengesi wavo wekare akataura mavhiki gumi nemana uye akaramba mutoro wekuyerera kutsauka kupfuura ± 8%. Isu takamhanyisa kuenzanisa kwekupisa, takagadziridza mabhafure emukati kuti tivandudze kukurumidza kufanana, uye kuendeswa mumavhiki e9-nekuyerera kutsauka kuyerwa pa ± 2.3% pazvikamu zvese zve12.
Sei? Nekubata GD&T kwete semapepa, asi semutauro unoshanda. Kana dhirowa richireva kushivirira kwenzvimbo yeØ0.05 mm inoenderana neaxis yedatum, tinoongorora axis *pamberi* kugadzira—kwete shure. Kana kupera kwepamusoro kuchidaidza Ra 0.4 µm pachiso chakavharika, tinoshandisa dhaimondi kutenderedza-kwete kukuya-nekuti kukuya kunokonzeresa kukuvara kwepasi kunotanga kutsemuka kwekuneta pasi pekutakura cyclic.
Chirango ichocho chinoyera. Kunyangwe iwe uchida mashanu prototype pressure mavharuvhu kana mazana matatu epombi nheyo pakota, yedu yakaonda yekufambisa inokiya munguva yekutenderera, goho rezvinhu, uye goho rekutanga-pasina kupa simbi yekudzora.
Kusarudza shamwari-kwete chete mutengesi-ye nickel-based alloy mechanical parts
Kodzero nickel-based alloy mechanical parts fekitori haingosangana nezvinotsanangurwa. Iyo inofungidzira apo specs inowira pfupi. Inoziva kuti AMS 5387's tensile simba inodonha 12% kana mhinduro annealing inopfuura 1180 ° C-kunyangwe iyo MTR ichiti "mukati merenji." Inonzwisisa kuti jecha-cast T800 inoda akasiyana pfuti-peening paramita pane yekudyara-cast shanduro-nekuti kusara kwekushushikana kwekugovera kunosiyana.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. inoshanda pamharadzano iyoyo yesainzi yemidziyo uye kugadzira chaiko. Isu hatitore ma generic blanks. Isu mainjiniya maitiro akateedzana akatenderedza basa rechikamu chako-kwete yedu yemuchina. Yedu ISO-inoenderana nzvimbo muQingdao inopa zvakasimbiswa cobalt-nickel zvikamu kuNorth America, Europe, uye Southeast Asia-kwete sezvinhu zvekatalogi, asi semhinduro dzakasimbiswa.
Kana chirongwa chako chinotevera chinosanganisira kudzvanyirira, kudziya kwepamusoro, kana kupfekwa kwepamusoro-uye iwe unoda zvikamu zvinoita sezvakagadzirwa, kuchinja mushure mekuchinja, gore negore-tanga nekutsvaga kwezvinhu, kusimba kwedimensional, uye chaiyo-nyika kusimbiswa. Kwete mabhurocha. Kwete zvipikirwa. Proven execution.
