Kana mainjiniya ataura chikamu chinofanira kurarama 30,000 psi hydraulic pressure, kuramba galling munzvimbo dzinotyisa, kana kuchengetedza kugadzikana mushure memaawa 500 pa650 ° C - "zvakanaka zvakakwana" haisi sarudzo. Ndosaka maOEM epasi rose mune hydraulics, oiri & gasi, uye inorema nharembozha inogara ichitendeukira kune OEM CNC machining fekitari nehunyanzvi hwakaratidzwa hwecobalt-nickel superalloys, kwete zvitoro zvesimbi zvechinangwa chete.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. mumwe akadaro. Yakavakirwa kuQingdao, China, kambani iyi haitore kurongeka sekupedzisa-inoivaka muchikamu chega chega: kutsvagisa zvinhu, kukanda zviyo chimiro, multi-axis toolpath zano, kupisa kupisa kunyura nguva, uye CMM-yakasimbiswa GD&T kutevedzera. Isu takaona vatengi vachichinja vatengesi mushure mechitatu yavo yakundikana AMS 5387 pombi yekugara - imwe neimwe iteration yakamonyoroka panguva yekurerutsira kunetseka. PaQIANGSENYUAN, iyo yekutadza modhi yakabviswa nekuvhara mbishi yekutsvagisa kune mill test report *uye* kusimbisa thermal cycle parameters pabatch yega yega-kwete yekutanga chete.
Mupendero wavo wehunyanzvi unotangira panomira zvitoro zvakawanda: kugona kwakadzika alloy. Cobalt-based T800 uye AMS 5387 haisi "imwe simbi isina tsvina." Vanoda magiredhi emhando yecarbide, kuderedzwa kwemareti ekudya, kuomesesa, uye chaiyo-nguva yekupisa yekutarisa kudzivirira micro-kuparuka kana kupatsanurwa kwechikamu. QIANGSENYUAN inoshandisa maseru ekugadzira akatsaurirwa emidziyo iyi-hapana maseti akagovaniswa nealuminium kana simbi yakapfava. Chirango icho chinoratidza mukudzokororwa kwepamusoro pekuvimbika: Ra ≤ 0.4 µm pazviso zvakakosha zvakasimwa, kunyangwe pa 120-mm-diameter cobalt alloy nozzles akaiswa ku cyclic kupisa kwekutya. Vatengi vanotaura zero rework pamiviri yevharuvhu yekumanikidza munzvimbo gumi nenomwe dzakateedzana majeti ekugadzira-chimwe chinhu chatakaona kuburikidza nevechitatu-bato dimensional audits.
Vertical kubatanidzwa harisi izwi rekushambadzira pano-ndiwo maitiro avanodzora izvo vamwe vasingakwanise: iyo interface pakati pekukanda uye machining. Simbi kana simbi isina simbi inokandwa inosvika ine inodzorwa se-kukandwa kuomarara (HB 220–260) uye kushoma kwasara kushushikana-kunowanikwa kuburikidza neakagadziridzwa gedhi, inononoka-inotonhorera yejecha mold, uye post-cast vibratory stress relief. Izvi zvinoreva kubviswa kwemasheya mashoma panguva yeCNC, kushivirira kwakaomarara pane dzakatetepa-yakavakirwa cylinder housings (± 0.015 mm paØ180 mm bores), uye hazvishamisi kukanganisa mushure mekupedzisira kupisa kurapwa. Apo pombi yekuEurope OEM yaida 220 mm dhayamita yepiston pombi silinda dzimba dzine 0.02 mm silinda inodarika 450 mm kureba - uye yakazara zvinhu zvekuteedzera kumashure kune ingot - havana kubvunza makotesheni kubva kune vashanu vatengesi. Vakatumira madhirowa zvakananga kuchikwata cheinjiniya cheQIANGSENYUAN uye vakawana mhinduro yekugadzira mumaawa makumi matatu nematanhatu, kusanganisira yakakurudzirwa yeGD&T ongororo iyo yakacheka mutengo wekugadzirisa ne40%.
Hunhu hautariswe mukupedzisira-inogadzirwa mukati, nhanho nhanho. Inouya cobalt alloy mabara anosimbiswa chemistry (OES), saizi yezviyo (ASTM E112), uye hutsanana hwe ultrasonic usati waburutsa. Chese chakagadzirwa chikamu chinopinda mu-kuita CMM cheki pamatanho matatu: mushure mekuomesera, mushure mekupedza semi-yekupedzisira, uye isati yapfuura yekupedzisira. Kuongorora kwekupedzisira kunosanganisira kushanda kwekuedza-sekumanikidza kuedza mavharuvhu kusvika 1.5 × kushanda kumanikidzwa-uye kuongorora kwekuona pasi pe10 × magnification kune micro-defects. Zvinyorwa? Yakazara dhijitari, inotsvakwa, uye inochengetwa kwemakore gumi. Mumwe mutengi wekuNorth America akatiudza kuti: "Takarega kuita ongororo yedu yekutanga-yekutanga nekuti mishumo yavo yeFAIR yaisanganisira yakawanda data yemetrology-uye nekuongorora kwakajeka kwechikonzero-kupfuura lab yedu yemukati."
Kuvimbika mukugadzira kweOEM hakusi kwemutengo wakaderera kana inokurumidza kutungamira nguva. Zviri pamusoro pekuziva chaizvo kuti vhavha yako yekumanikidza ichaita sei mushure me10,000 kutenderera pa120 ° C-uye kuvimba nemutengesi uyo atoedza mamiriro acho ezvinhu pamapurogiramu matatu apfuura. QINGDAO QIANGSENYUAN TECHNOLOGY inoburitsa iyo chivimbo kuburikidza nearoyi-chaiyo maitiro ruzivo, yakasanganiswa yekukanda-machining kutonga, uye kuomarara kwemhando inobata chikamu chese senge mishoni-yakakosha system chikamu. Kune mainjiniya anotsanangura zvikamu uko kutadza kusiri sarudzo, sarudzo haisi pakati pevatengesi-iri pakati pekudzikisa njodzi uye kugamuchirwa kwenjodzi. Kodzero OEM CNC machining fekitari inoita kuti sarudzo ive nyore.
